LDV Convoy Tipper Workshop Manual: 

(including 300 & 400 series)

Tipper Body - Hydraulics - Electrics

LDV Factory Service Workbook as used by the LDV dealership service department to make repairs and scheduled maintenance to your 300, 400 or Convoy Tipper Body, the tipper hydraulics and the tipping gear electrics.

This Service Workbook covers the Tipper body, hydraulic power pack, ram and tipping gear electrics as fitted to LDV vehicles, nothing else.

It is primarily designed to assist skilled LDV technicians in the efficient repair and maintenance of these vehicles and as a trade reference for training mechanics.

This manual is A4 full size comb bound, and delivered in a padded envelope and will be posted FREE of CHARGE if purchased with any other Main manual from us.

It is NOT a cd disc, this is a real manual for professional trade use.

 

This manual is the in-depth factory version that shows very detailed illustrations complete with every technical aspect of the components that you can imagine.

 

Contents covered is:

• Introduction.
• Safety.
• Maintenance - tipper lubrication.
• Torqe wrench settings.
• Description - tipper component locations.
• Operation.
• Operating Instructions:
• - raising and lowering the body.
• - operating switch.
• - safety prop.
• Tailgate:
• - mechanisms - operation - removal - dropsides.
• Fault Diagnosis:
• - preliminary checks and wiring diagram.
• - power pack connections.
• - motor does not run when 'UP' switch pressed.
• - motor does run.
• - body will rise but does not lower.
• - body raises but immediately lowers.
• - body raises very slowly.
• Breather pipe and pipe connections.
• Filling and Bleeding the Hydraulic System:
• - hydraulic fluid reservoir.
• Hydraulic Cylinder Ram type 'A':
• Hydraulic Cylinder Ram type 'B':
• - cylinder identification.
• - (overhaul) removal / dismantling / inspection / assembly .
• Hydraulic Power Pack:
• - removal / refit.
• - overhaul.
• - filter and pump.
• - lowering valve and solenoid.
• - motor solenoid.
• - motor and motor alignment.
• Body:
• - remove / refit.
• - upper pivot shaft.
• - body rear pivots.

The list above covers all tipper body models manufactured up to 2000

From 2000 onwards, the Tipper body was fitted with 'Brade Leigh' tipping gear and is described as below:

• Brade Leigh Data - lubricants and fluids - type and capacity
• torque wrench settings.
• Operating Instructions.
• - raising and lowering.
• - safety prop.
• Inspection and scheduled maintenance:
• - lubrication grease points - checking oil level.
• Power Pack Overhaul:
• - power pack - remove / refit.
• - power pack motor - remove / refit.
• - armature brush wear check.
• - release solenoid & release valve - remove / refit.
• - check valve.
• - pressure relief valve.
• Ram:
• - remove / refit.
• - ram assembly exploded diagram and parts list.
• Ram overhaul:
• - dismantling.
• - removing check valve.
• - removing end cap.
• - removing inner cylinders.
• - cylinder seals.
• - rebuilding
• Wiring circuit diagrams

This is a large A4 size manual covering the Tipper body, hydraulic power pack, ram and tipping gear electrics as fitted to LDV 400 and Convoy vehicles only - This manual is for the Tipper Body and tipping gear only, nothing else. 

 

This is a real Workshop Manual - Not a CD !

Visit My eBay Shop: LDV-Workshop-Manuals

 

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