Porsche Cayenne WABCO AIR SUSPENSION COMPRESSOR PISTON RING SEAL REPAIR FIX
 
SYMPTOMS OF FAULT

Noisy suspension? Is your vehicles air suspension rising slowly or perhaps failing to rise at all? EAS Fault? Message center reporting 'Suspension Fault', followed by an additional message such as 'Normal Height Only'? Do not to drive above 25/35mph warning? C1A20 - pressure is increasing too slowly while the reservoir is filling?

THE FAULT

 
wabco compressor with worn pistong ring
worn pistong ring in compressor wabco
The piston ring within your vehicles EAS air compressor is worn reducing output significantly.

The poor quality   piston ring within your air suspensions compressor wears over time   causing these symptoms. The piston ring within the compressor unit of   your air suspension system deteriorates over time, the OEM piston ring   is made from a soft plastic that wears quickly, this wear substantially   reduces the output of your compressor leading to noisy, slow rising or   non-rising suspension.

THE SOLUTION

new replacement ptfe piston ring
 
Fit our improved design PTFE piston ring and restore your compressor to full health!

Simply install our   replacement PTFE piston ring and restore your compressor, full   instructions are included to guide you through this simple process which   should take under 30 minutes. Our item is made from PTFE which has far   superior wear resistance compared to the OEM part providing a permanent   fix to the problems with your compressor.

US stock
Improved design PTFE piston seal
Next day delivery*
Improved design parts
wabco compressor repair instructions

    Porsche Cayenne WABCO AIR SUSPENSION COMPRESSOR PISTON RING SEAL REPAIR Installation Instructions - YouTube

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VEHICLES AFFECTED
This affects all models using this Wabco compressor including:
Audi allroad C5 models 2000-2005 C6 model 2006-2011
Audi A8, D3, 4E models between 2002-2010
Audi Q7 2005-2013
BMW X5, E53 2000-2006
BMW 5 Series E39 1997-2008
BMW 7 series, E65 chassis 2002-2006
Jaguar XJ series models between 2003-2010
Land Rover Discovery II models between 1998-2004
Land Rover Range Rover MK 3 - L322 between 2002-2005
Mercedes S Class 1998-2005 (w220)
Mercedes E Class 2002-2009 (w211)
Porsche Cayenne models between 2002-2010
VW Touareg 2002-2010  

 

Associated part numbers, our kit will only repair Wabco compressors.
 


YOU WILL RECEIVE
complete wabco compressor repair kit

1x PTFE Piston ring

1x O shaped gasket o-ring

1x Shaped gasket o-ring

2x Screws

4x Cable ties


INSTRUCTIONS
Wabco Air Suspension Compressor Piston Ring Seal Replacement Repair.

Is very common that the piston ring seal within the Wabco compressor wears down reducing compressor performance leading to noisy, slow rising or even inactive air suspension.

The following guide explains how to resolve these problems by installing our piston seal replacement kit available from X8R Ltd. For instructions guiding removal of the compressor from your vehicle please check out our other.

Step 1: Remove head
Clean the outside of the compressor to stop any debris entering the internals of the compressor.
Using a T30 Torx remove head bolts and remove head. If the bolts are seized or appear rusty apply WD40 to the bolts and threads, allow time to work then remove bolts. On some vehicles there is a temperature sensor fitted on one of the head bolts; remove this and remember to refit when refitting head later on.
 
Step 2: Replace seal
Remove old seal from inside of head, clean groove and mating surfaces and replace with the correct seal from our kit, please note some compressors use an 0-ring seal others use a shaped seal, we include both in our set, you only need to use one of these. Check cylinder for any damage; the cylinder is tapered, check for dents or scratches these can significantly reduce the life of replacement piston seals.
 
Step 3: Fit new piston seal
Note position of existing piston ring and fitment around timing pin and remove ring. Clean piston and piston ring groove and fit new piston ring in the same position as the old ring; fitting around the timing pin, compress ring in hand to ensure correct operation.
 
Step 4: Refit compressor head
Clean all mating surfaces and refit head. Install our new bolts applying a little lock tight to the threads. Refit temperature sensor if one was fitted.
 
Step 5: Test compressor output
It is good practice to bench test the compressor before refitting to the vehicle. From the compressor you will see two wires One Red and White and One Brown. Connect the Red and White wire to the positive terminal of a 12v car battery and the Brown wire to the negative terminal. This will allow the compressor to run, check output of compressor if producing good output install has been a success and you can now proceed to refit to your vehicle.