This is a DELUXE injector rebuild kit for all 1994-2003 7.3L Powerstroke Diesels. This kit contains everything needed to rebuild all 8 injectors. We source all of our injector parts from USA and Italy giving you the best combination of quality and price! Don't waste your time with cheap o-rings from China. This kit includes the best o-rings on the market. The external o-rings are manufactured by Alliant Power, the OEM supplier for Powerstroke/International injectors. We have included stainless steel poppet valve shims. If the clearance between your armature plate and adapter plate is causing cold start issues you can use the supplied shims to increase the clearance near factory specification. This will fix the issues caused by a worn poppet valve/poppet valve seat. If you don't want to limit your poppet valve travel with the shims then contact us for custom machine work, the best way to bring your injectors back into spec. This rebuild kit is used all around the world to rebuild HEUI injectors. We have put together all of the normal wear items typically found in these injectors to save you time and money. We can help you replace other components if you find damage after tear down. If you have someone else rebuild your injectors there is no guarantee that all of these components will be replaced as they can cut corners to keep their cost down. Rebuilding your injectors is not difficult if you have mechanical skills. Check our video page for Youtube videos that can help you if you have not done this before. You will be completely satisfied with this kit. Combine this rebuild kit with our rebuild tool for a seamless rebuild.
This rebuild kit contains the following new parts:
(1) Updated Armature Bit (Vietnam)
(1) Stock Armature Socket (China)
(8) Alliant Power External O-ring Kits (USA)
(8) Internal O-ring Kits (Italy)
(8) Nozzle Springs (Italy)
(8) Poppet Springs (Italy)
(8) Upgraded Armature Plate Screws (USA)
(16) Check Balls (Italy)
(8) Stainless Steel Poppet Valve Shims 0.001" (USA)
(8) Stainless Steel Poppet Valve Shims 0.002" (USA)
O-ring Installation Instructions
Injector Diagram