CARRIER M.G.
(AUST.)
INSTRUCTION BOOK
Perfect scanned copy. 183 pages scanned as High Resolution
Contents
Section 1 – Preface and General Specifications
The Scope & purpose of this Book
General Specifications
Section 2 – Drivers Maintenance & Lubrication
General Notes
Daily – Before Commencing Duty
Daily – At Completion of Duty
Weekly Maintenance
50 Mile of Weekly
200 Mile of Fortnightly
400 Mile of Monthly
Lubrication Schedule
Group Lubrication Schedule
Section 3 – Tracks
General Description
To Remove a Hinge Pin
To Replace a Hinge Pin
Track Tension Adjustment
Shortening Track Length
Pairing and Balancing Tracks
Maintenance Chart
Illustrations - Track Detail
Track Groove Cleaning Tool
Track Adjusting Bracket showing use of Adjusting Bar
Track Straining Winch in Use
Broken Track Link
Worn Track Link
Maintenance Chart
Section 4 – Bogie and Suspension
Front Bogie
Dust Excluders
Rear Bogie
Action of Suspension
To Jack up the
To Remove a Broken Bogie Spring
Lubrication
Maintenance Chart
Illustrations - Front Bogie
Dust Excluder
Rear Bogie
Bogie Spring Wedges
Bogie Spring Dismantling Tool
Sectional View of Rear Bogie
Maintenance Chart
Section 5 – Steering and Brakes
The Foot Brake
The Hand Brake
Adjustment for Wear of Linings
Brake Maintenance
Steering Principles
Track Displacement
Steering maintenance
Maintenance Chart
Illustrations - Brake Mechanism
Brake Operating Mechanism
Brake Adjustment
Track Displacement Mechanism
Steering Diagram
Maintenance Chart
Section 6 – Engine
Mechanical System
Cooling System
Radiator Pressure Valve
Temperature Gauge
Fan
Maintenance of Cooling System
Lubrication System
1942 Oil
Oil Filter
Oil Level
Oil Circulation Indicator
Oil Changing
Clean Oil Vessels
Carburettor
Carburettor Faults
Carburettor Maintenance
Air Cleaners
Accelerator Pedal
Maintenance Chart
Illustrations - Longitudinal Section of Engine
Sectional View of Engine
Engine from Above – Rear
Engine – Side View
Correct Fan Belt Tension
1942 Engine – Method of Attaching Fan
Oil Cooler
Carburettor
Air Cleaner
Layout – Carburettor Control Linkage
Maintenance Chart
Section 7 – Ignition (Electrical)
Charging System
Two and Three Brush Generators
Generator Maintenance
The
Starting Motor
Solenoid Starting Switch
Ignition Unit
Ignition Timing
Maintenance of Ignition
Ignition Fault Finding
One or More Cylinders Misfiring
Contact Breaker Points
Spark Plugs
Spark Plug Troubles
Instrument Panel
Oil Pressure Gauge
Engine Temperature Gauge
Ammeter or
Circuit Breaker
Wiring – Instrument Panel
Wiring – Carrier
Headlamps
Tail Lamps
Horn
Maintenance Chart
Illustrations - Ignition Unit – 1942 Model – Cross Section
Testing
Ignition Unit – 1942 Model
Ignition Unit – 1938-41 Model – Cross Section
Checking for Spark
Spark Plug Troubles (4)
Instrument Panel
Back of Instrument Panel – With Ammeter
Back of Instrument Panel – With
Wiring Diagrams
Headlamps
Tail Lamps
Maintenance Chart
Section 8 – Fuel System
General Description
Maintenance of Fuel System
Fuel System Troubles
Maintenance Chart
Illustrations – Layout – Fuel System
Fuel Pump – Draining Sediment
Fuel Pump – Cap Raised to Show Screen
Flame Arrestor
Maintenance Chart
Section 9 – Clutch
General Description
Clutch maintenance
Maintenance Chart
Illustrations - Layout of Clutch Mechanism
Maintenance Chart
Section 10 – Transmission
Gearbox
Lubrication of Gears
Universal Couplings
8 Point Coupling
Duplex Flexible Type
Muff Type
Rear Axle
Drive Sprocket Hubs
Track Drive Sprockets
Speedometer Drive
Maintenance Chart
Illustrations - Gear Shift Mechanism
Gear Lever Positions
8 point Type Universal Couplings
Duplex Flexible Universal Coupling
Muff Type Coupling
Differential Filler Plug and Breather Pipe
Sectional View of Differential
Worn Sprocket
Maintenance Chart
Section 11 –
Front Compartment
Engine Cowling and Rear Compartment
Right Hand Rear Compartment
Left Hand Rear Compartment
Maintenance
Maintenance Chart
Illustrations – Drivers Compartment
Gunners Compartment 1
Gunners Compartment 2
Gunners Compartment 3
Rear Compartment – Offside 1
Rear Compartment – Offside 2
Rear Compartment – Near Side 1
Rear Compartment – Near Side 2
Maintenance Chart
Section 12 – Driving and Operating Instructions
New Vehicles
Lubrication
To Start Engine
Moving Off
Gear Changing
Steering
Permissible Speeds
Warning re Removing
Cross Country Driving
Unditching
Towing
Illustrations – Controls – Driving Compartment
Section 13 – Fault Finding and Emergency Repairs
Useful Equipment
Repairs To: Fuel Pipes
Electrical Leads
Breaker Spring
Oil Pipes
Gaskets
Starter Push Button Not Operating
Belts
Radiators
Bendix Will Not Engage
Springs
Fault Finding Chart
Section 14 – Driver – Mechanic Operations
To Remove Front Bogie Assembly
To Remove Rear Bogie Assembly
To Remove a Bogie Wheel
To Replace a Bogie Wheel
To Remove a Track Support Roller
To Replace a Track Support Roller
To Remove a Front Idler Wheel
To Remove and Replace an Axle Shaft
To Remove a Rear Hub and Sprocket
Adjustment of Hub Bearings
Adjustment of Brake Shoes
Adjustment of Carburettor
Ignition Timing
Belt Tension
Generator Belt Adjustment
Fan Belt Adjustment
Replacement of Belts
Emergency Repairs: Punctured Carburettor Floats
Obstructed Jets
Petrol Pump
Rocker Arm Bush (Breaker Arm)
Illustrations - Drift – Bogie Wheel Spindle
Installer – Bogie Wheel Spindle
Puller – Track Support Roller
Removing Conical Washers from Hub Flange
Spanner – Rear Hub Bearing Lock Nut
Brake, Hub & Sprocket mechanism
Adjustment of Brake Shoes
Distributor Drive
Section 15 – Packing List
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