BRAND NEW 

FORD, PEUGEOT, CITROEN, VOLVO TURBOCHARGER AND FITTING KIT

1.6 DV6

HDi DIESEL ENGINES 90 PS

FITTING KIT INCLUDES SUMP PICK UP PIPE, OIL FEED PIPE, BANJO BOLTS AND WASHERS

PART NUMBERS

49173-07506 49173-07502 / 49173-07503 / 49173-07504 / 49173-07505 / 49173-07527

OEM NO:  9657530580 - 9662371080 - 9682881380 - 0375J0 - 0375Q2

IF UNSURE PLEASE CONTACT US FOR FURTHER DETAILS

For International postage please contact us for a quote

***********IMPORTANT INFORMATION************

Labour time 5 hours + additional parts required £200.00+

PLEASE READ BEFORE PURCHASE

Please find below the manufactures recommended fitting guide this MUST be followed

1. The turbo/cartridge must be fitted by a competent garage/mechanic

2. All required paperwork must be sent back to us or Warranty will be VOID.

3. The recommended time for labour for this job is 5 hours + the turbo/cartridge cannot be fitted correctly in less time, if you or your professional are in doubt , please call Rob on 01268 574425

4. The following important parts MUST be changed

5. OIL PICK UP PIPE IN SUMP - OIL FEED PIPE  -BANJO BOLTS & WASHERS

6. FAILURE TO REPLACE THESE PARTS WILL RESULT IN YOUR TURBO/CARTRIDGE FAILING AND WILL VOID YOUR WARRANTY

7. These parts can be purchased from us if you call 01268 574425 or your Main Dealer

8. The engine is required to be flushed through at least twice or 3 times on heavily contaminated engines.

9. After fitting the turbo/cartridge the oil and filter change must be at around 20/30 miles.

10. Other parts may also need to be changed , please refer to the fitting instructions

11. If your turbo is a 110ps a DPF static re generation must be done and run for a minimum of 50 miles for 30 mins.

12. IF YOU DO NOT AGREE TO THE ABOVE TERMS PLEASE DO NOT PURCHASE THE TURBO/CARTRIDGE AS ALL WARRANTY WILL BE NULL AND VOID

13. Any warranty claims will need to be supported by a valid Main Dealer invoice for the required parts and invoice from a professional garage/mechanic for fitting.

14. By purchasing this turbo/cartridge you agree to these terms and conditions

15. If you choose to still purchase a turbo/cartridge from  us a  copy of these terms will be sent to your email address for you to sign below and email

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The Turbo / Cartridge will not be sent until we have confirmation that you have read, understood, and agree to these terms.

TURBO / CARTRIDGE

FITTING INSTRUCTIONS 

Turbo Part No. 753420-4,49173-07502/07503/07504/07505/ 07506/07507 

Engine codes:1.6HDDI V6TED4/  DV6UTED Ford, Citroen ,Peugeot, Mazda and others 

It is extremely important that you read the enclosed fitting instructions before fitting this  turbo. Failure to do so will result in premature failure and will be declined in the event of a warranty claim. 

The PSA 1.6HDi,DV6TED4 engine is a highly sophisticated low emission, high power diesel unit. It is used in many different applications; Citroen, Ford,  Mazda, Mini, Peugeot and Volvo. Due to the engine being clean and powerful, it is designed to operate at high temperatures, which demands the very best lubricants. These lubricants must be maintained in peak condition and PSA have  fitted an in-line oil filter to the turbo and an integral oil cooler/oil filter to this engine to ensure this. Reports in the field indicate that if the engine has been operated with the oil level below normal limits, this may potentially cause a high concentration of carbon in the oil. This may then lead to blockage of the in-line filter, oil cooler and main oil filter, which will eventually bring on premature turbo failure. The vacuum pump may also suffer from this same type of contamination. However, due to its high operating speeds (230,000 revs per minute) the turbo will usually be the first to show signs of damage. This can happen from 30,000 miles onwards if the oil level and correct oil change intervals/procedure have not been adhered to. Experience to date suggests that the carbon build up in this application is particularly difficult to remove. To try to eliminate the potential for further turbo failure, the following  MUST be undertaken  by the garage, in addition to the normal recommended turbo fitting instructions:

1) Remove the engine sump and check oil pump, pick up strainer ,oil pump and all oil galleries for carbon contamination.

2) If heavy carbon deposits are identified fit new oil pump, oil pump pick up  strainer and clean oil galleries

3) Fit a new oil feed pipe, oil feed connectors and oil drainpipes and hoses.

4) Remove the gauze filter that is in. the new banjo bolt that causes the pipe to block

5) Remove oil cooler and oil filter assembly and clean thoroughly

6) Remove intercooler, pipes and hoses remove residual oil

7) Remove the vacuum pump and check for debris/carbon deposits and clean/replace as necessary.

8) Remove the Rocker Cover/Cam Box clean all carbon and sludge deposits from the cover breather( where fitted) and associated valve gear.

9) Check the Particulate Filter and cat are not blocked, replace if found to be heavily contaminated with oil from the failed turbo.

10) Clean the Exhaust Gas Re-circulation Valve, induction manifold and all associated pipe work and ensure that the E.G.R.is functioning correctly.

11) A fully synthetic LOW SAPS 5W/30 oil must  be  used

12) Change engine oil after  200 miles and then every 3000/5000 miles

13) Ensure that the particulate filter is regenerated frequently and is not blocked. At least one 50 mile continuous journey should be taken every month

14) Check the fuel injector gaskets are not damaged, replace as necessary

15) Where turbo oil feed pipe bolts to engine block, blow through engine block to clear debris from the failed turbo and carbon/sludge using a reputable cleaner before the oil pump is refitted

16) Leave the oil feed pipe detached at the turbo end, crank the engine over without firing until  clean oil is flowing through from the pipe. It is convenient  to catch the oil in a plastic bag or container. When clean oil is flowing connect the pipe to the turbo

17) Check oil flow:

a. Fit turbo , leave oil return pipe disconnected

b. Attach an extended oil return pipe and feed into a container

c. Start engine, idle for 60 seconds and switch off engine

d. Oil delivery should show at least 0.3 litres of oil

e. Repeat test to confirm flow is correct

f. Ensure during the test the engine is not run below minimum oil level

g. Change oil and filter after  20 miles.

In some instances even after carrying out these  instructions not all of the carbon/sludge deposits will have been removed , resulting in turbo failure. In these instances  the turbo/cartridge will NOT be covered by the warranty as the failure is not due to a faulty component but failure due to external factors .

The only 100% cure to prevent premature turbo failure is to fit a new engine

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