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GT1549 GT1749 GT1752 GT1849 GT1852 GT2052 GT2056 GT2256 GT2260 GT2556 GT1749S GT1752S GT1852V GT2052V GT2052S GT2256V

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EXCLUDES GT1544V

This kit contains:

1 x Journal Bearing

1 x Thrust Bearing

1 x Piston Ring Turbine

1 x Piston Ring Compressor (10mm )

1 x Compressor O Ring (90mm fitment)

1 x Seal plate O Ring

1 x Thrust Collar

1 x Thrust Flinger

1 x Shaft Nut

1 x Anti-Rotation Pin

4 x Seal Plate Screws

5 x Turbine Housing Bolts

3 x Turbine Housing Washers

6 x Compressor Housing Bolts

Instructions how to dismantle turbocharger and fix it using repair kit:

1. Take the turbo out of the car. Spray all the bolts with WD-40 loosening spray.
2. Remove vacuum actuator which is conected to turbine housing with two 10mm bolts. Mark its place.
( The turbocharger consists of turbine housing, compressor housing and cartridge. Any of these 3 parts can be rotated around the rest once the bolts are loose. )
It is important to mark them with a punch before unscrewing bolts, so that when you put your turbo back together you can align it the way it was.
3. Separate the cartridge from the turbine housing (you might have to put it in a wise and use a hammer to carefully separate them - you don't want to damage
the shaft or the turbine it self).
4. Loosen/remove the bolts of the compressor housing and remove it. (Use 8mm wrench)
5. Remove the shaft nut of the compressor with 8mm wrench, holding turbine end with 10mm wrench key attached to a vice.
IMPORTANT!! Unscrew the bolt clockwise in all Garrett turbochargers.
6. Take the compressor wheel out. Use a hammer to drive the shaft out of it (be careful as to not let the turbine hit the ground once the wheel is out of the shaft).
7. Remove the 4 bolts from seal plate which hold it to bearing housing.
8. First thing you will see is thrust bearing (gold metal plate) with thrust collar in the middle.
9. Using screwdriver take out c-clips which hold journal bearing from both sides.
10. Remove the seal on the turbine shaft & wheel and raplace it with new unit.
11. Put compressor seal on thrust collar.
12. After fully dismantling turbocharger cartridge chra, clean it with petrol and use compressed air to dry it out.
13. Insert c-clip in the bottom of bearing housing, then put journal bearing and fixate it with anti-rotation pin.
14. Put some oil inside and give a few spins.
15. Put new rubber o ring into a place, but don‘t use any hermetics.
16. Connect seal plate with thurst collar and cover bearing housing. Use new bolts and loctite.
17. Insert shaft & wheel, you should hear a click when seal ring is in the place.
18. Put on the compressor wheel and screw it with new shaft nut. Use loctite for stronger hold.
19. Use new rubber o-ring and new bolts to put cartridge back to turbocharger.

You just rebuild a turbocharger cartridge, the only thing left is to mount the actuator and you have a working turbo again!
Before installing turbocharger put some oil inside of it, and spin it with hand, so turbo parts are lubricated and ready to work.

About Us

We have highly trained and experienced staff, as well as the latest equipment to carry out the repair and remanufacture of a wide range of turbochargers. Our new facilities allow us to provide a clean neat environment for our in house machining and assembly room. This enables us to complete many jobs to a greater degree of accuracy and better tolerance control.
All turbochargers are reconditioned or repaired to original manufacturer specifications and beyond. All units are balanced using the latest computerized balancing equipment reaching speeds up to 200,000 RPM.
All exchange and new turbochargers carry a 12 month unlimited mileage warranty.
Our technical support staff can provide telephone advice on any aspect of fitting, fault finding and diagnosis of any related suspect turbocharger problems.
We offer a free collection & delivery service throughout the UK. We try to carry all of our work in 24 hours, so our customers are not off the road longer than necessary.

Payment

We accept PayPal.
We accept bank transfers. (Please E-Mail us for bank details).
We accept Cheque (Must be cleared prior to dispatch, Payable to Turbocare24 Ltd).
We accept postal orders.
Immediate payment is required if you want the item to ship same or next day.

Shipping

All our products have various shipping options for which best suits your needs.
All our products are dispatched in Royal mail approved packaging.
Stock items ordered before 2PM Monday - Friday will be dispatched the same day.
All orders placed after 2pm and over the weekend will be posted the next working day.
ALL our orders are dispatched with full insurance.
We cannot be held responsible for delays caused by our courier, or by International Customs Inspections.

Returns/Warranty

Customers can return goods without any reason. Refund will be given in full less delivery charges .
1. The buyer must notify us by email or telephone before sending the item back to us.
2. The buyer must agree to pay the return costs and packages the item adequately to prevent any damage or returns it in person and the article is found to be free from any cause that prevents it being resold.
Under warranty (In the unlikely event of a return)
1. Most items come with a 24 MONTH MANUFACTURERS WARRANTY covering manufacturing defects only. This warranty excludes any damage caused by the user.
2. If your item develops a fault due to a manufacturing defect please get in contact with us via eBay.
3. The Warranty is VOID if the installer FAILS TO FOLLOW the pre-installation instructions fully and/or damages the item.
4. We will only give a refund or replacement once we have received the old unit back and tested it.
5. All damages/ shortages/ incorrect parts must be reported to us on receipt of goods.