Product Details

Clymer repair manuals are written specifically for the do-it-yourselfer.

For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.

Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.

Clymer shop manuals are perfect for everyone, from the first-time user to the seasoned professional.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP

Maintenance intervals / Periodic lubrication / Oil and filter change / Transmission oil change / Periodic maintenance / Belt adjustment / Cable lubrication / Tune-up / Ignition service / Idle speed adjustment / Specifications

CHAPTER FOUR / ENGINE

Removal installation / Rocker arm cover and cylinder head / Valves and components / Cylinders / Pistons and rings / Pushrods / Lifters and guides / Oil pump / Oil filter mount / Gear case cover and timing gears / Crankcase and crankshaft / Break-in / Specifications

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE

Outer primary cover / Clutch plates / Clutch, compensating sprocket and primary drive chain / Primary chain and guide / Compensating sprocket / Inner primary housing / Starter jack shift / Clutch cable / Specifications

CHAPTER SIX / TRANSMISSION

Production gear changes / Shifter adjustment / Transmission top cover / Shifter cam / Shift forks / Transmission side door / Transmission shafts / Main drive gear / Transmission case / Transmission side cover / Oil tank / Specifications

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS

Air filter back plate / Carburetor / Throttle and idle cable / Enrichener cable / Fuel tank / Fuel valve / Exhaust system / Evaporative emission control system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM

Battery / Charging system / Ignition system / Ignition coil / Vacuum operated electric switch / Starter and solenoid / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Indicator lights / Electric panel / Starter relay switch / Circuit breakers / Specifications

CHAPTER NINE / WHEELS, HUBS AND TIRES

Front wheel and rear wheel / Front and rear hub / Driven sprocket assembly / Secondary drive belt / Drive sprocket / Wire spoke wheels / Cast wheels / Vehicle alignment / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING

Handlebar / Front forks / Steering head and stem / Steering head bearing race / Steering play / Specifications

CHAPTER ELEVEN / REAR SUSPENSION

Shock absorbers / Rear swing arm / Specifications

CHAPTER TWELVE / BRAKES

Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc (front and rear) / Bleeding the system / Specifications

SUPPLEMENT / 1996-1998 SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.