Product Image
    Product Details
  • 393 Pages
  • Paperback
  • Black and White
  • Published in 2008
  • Part of the Clymer Motorcycle Series
Clymer Kawasaki Vulcan 800 & Vulcan 800 Classic 1995-2005

    Features:
  • 1995-2005 KAWASAKI VN800A
  • 1996-2005 KAWASAKI VN800B

Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Each Clymer repair manual provides step-by-step procedures based upon the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Hundreds of original photos and illustrations guide the reader through every job.

Whether you’re interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your vehicle. Clymer manuals can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:

  • Quick Reference Data
  • General Information
  • Troubleshooting
  • Periodic Maintenance and Lubrication
  • Engine
  • Clutch and Transmission
  • Fuel and Exhaust Systems
  • Electrical System
  • Cooling System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Frame Supplement
  • Index
  • Color Wiring Diagrams

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

Table of Contents
  • CHAPTER ONE, GENERAL INFORMATION
  • CHAPTER TWO, TROUBLESHOOTING
  • CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
    • Routine inspection, Pre-ride inspection, Service intervals, Tires and wheels, Battery, New battery installation, Battery electrical cable connectors, Periodic lubrication, Periodic maintenance, Tune-up
    • Specifications
  • CHAPTER FOUR, ENGINE UPPER END
    • Engine principles, Servicing engine in frame, Cylinder head cover, Camshaft, Rocker arms
    • rocker shaft, Cam chain and chain guides, Cylinder head, Cylinder head inspection, Cam chain tensioner body inspection, Cylinder block, Valves and valve components, Pistons and piston rings, Break-in
    • Specifications
  • CHAPTER FIVE, ENGINE LOWER END
    • Engine, Oil pump, Primary drive gear, Balancer assembly and starter gears, Crankcase, Crankshaft and connecting rods, Break-in
    • Specifications
  • CHAPTER SIX, CLUTCH
    • Clutch cable, Clutch cover, Clutch, Clutch release assembly
    • Specifications
  • CHAPTER SEVEN, TRANSMISSION AND GEARSHIFT MECHANISMS
    • Shift pedal
    • lever assembly, External shift mechanism, Transmission and internal shift mechanism
    • Specifications
  • CHAPTER EIGHT, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
    • Carburetor operation, Carburetor service, Carburetor, Carburetor service, Carburetor adjustments, Fuel system cleanliness inspection, Throttle cable replacement, Choke cable replacement, Air filter, Fuel tank, Fuel shutoff valve and filter, Crankcase breather system (U.S. only), Evaporative emission control system (California models only), Vacuum switch valve, Air suction valve, Exhaust system
    • Specifications
  • CHAPTER NINE, ELECTRICAL SYSTEM
    • Electrical connectors, Battery negative terminal, Charging system, Voltage regulator
    • rectifier, Alternator, Transistorized ignition system, Starter system, Electric starter, Starter relay, Lighting system, Switches, Electrical components, Junction box, Main fuse, Wiring diagrams
    • Specifications
  • CHAPTER TEN, COOLING SYSTEM
    • Hoses and hose clamps, Cooling system inspection, Coolant reservoir, Radiator and radiator fan, Radiator fan, Thermostat, Water pump
    • Specifications
  • CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
    • Front wheel, Front hub, Wheels, Tires, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing races, Front fork
    • Specifications
  • CHAPTER TWELVE, REAR SUSPENSION
    • Rear wheel, Rear hub, Rear wheel coupling and rear sprocket, Drive chain, Tire changing and tire repair, Shock absorber, Swing arm and shock linkage
    • Specifications
  • CHAPTER THIRTEEN, BRAKES
    • Front disc brakes, Front brake pad replacement, Front brake caliper, Front master cylinder, Front brake hose replacement, Front brake disc, Bleeding the system, Rear drum brake, Rear brake pedal, Rear brake cable
    • rod assembly
    • Specifications
  • CHAPTER FOURTEEN, FRAME
    • Seat, Frame side covers, Storage box, Tool box, Footpegs, Sidestand, Front fender, Rear fender, Frame
    • Specifications
  • INDEX
  • WIRING DIAGRAMS