Shine - If it is shine you are after, then the following are true...
1.)
Larger beads offer more shine - The larger the bead, the shinier the
work piece gets. Alternatively, smaller beads offer a more matte finish.
2.)
Lower pressures offer more shine - With glass bead, it is important to
run at the lowest possible pressure that allows the material to still
flow freely. This will increase the shine. Alternatively, the smaller
(finer) beads offer a more matte finish.
3.)
Less direct angles - To increase shine, try glancing blows that impact
at an angle. Straight on, direct, ninety degree angles reduce shine and
offer a more matte or satin finish.
Glass Bead Grit Size Chart
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Size | MIL SPEC | US Standard | Size Range | Size Range | Size Range |
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| Screen | Inches | MM | Microns |
1 | MIL 1 | 12-14 | .0661-.0555 | 1.68-1.41 | 1680-1410 |
2 | MIL 2 | 14-20 | .0555-.0331 | 1.41-.84 | 1410-840 |
3 or A | MIL 3 | 20-30 | .0331-.0234 | .84-.59 | 840-590 |
AA | | 20-80 | .0331-.0070 | .84-.18 | 840-180 |
AAA | | 25-45 | .0283-.0171 | .72-.43 | 720-43 |
4 or B | MIL 4 | 30-40 | .0234-.0165 | .59-.42 | 590-420 |
5 | MIL 5 | 40-50 | .0165-.0117 | .42-.3 | 420-300 |
C | | 40-60 | .0165-.0083 | .42-.21 | 420-210 |
6 or D | MIL 6 | 50-70 | .0117-.0083 | .3-.21 | 300-210 |
AB | | 50-80 | .0117-.0070 | .3-.178 | 300-178 |
7 | MIL 7 | 60-80 | .0098-.0070 | .249-.178 | 249-178 |
AC | | 60-120 | .0098-.0059 | .249-.15 | 249-150 |
8 | MIL 8 | 70-100 | .0083-.0059 | .211-.15 | 211-150 |
AD | | 70-140 | .0083-.0041 | .211-.104 | 211-104 |
9 or G | MIL 9 | 80-120 | .0070-.0049 | .178-.124 | 178-124 |
H | | 100-140 | .0059-.0041 | .15-.104 | 150-104 |
10 or AE | MIL 10 | 100-170 | .0059-.0035 | .15-.089 | 150-89 |
AG | | 120-170 | .0049-.0035 | .124-.089 | 124-89 |
11 | MIL 11 | 120-200 | .0049-.0029 | .124-.074 | 124-74 |
J | | 140-200 | .0041-.0029 | .104-.074 | 104-74 |
12 | MIL 12 | 140-230 | .0041-.0025 | .104-.064 | 104-64 |
13 or AH | MIL 13 | 170-325 | .0035-.0017 | .089-.043 | 89-43 |
Technical Data and Physical Characteristics:
Shape: round like a ball
Color: clear/white
Density: 2.5 g/cc
Specific gravity: 2.45-2.5
Free Silica Content: listed as 0, but always use proper respiratory protection when blasting.
Chemistry: soda-lime glass
Chemically inert
no ferrous or undesirable residues
General Sand Blasting info - for your reference...
Particle Size Conversion Chart: Use the following charts to cross reference different grit grading systems with their associated sizes.
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FEPA Grit | Microns | Millimeters
| Inches | ASTM GRIT | Tyler Mesh | US Sieve |
| 5600 | | | 3 1/2 | 3 1/2 | 3 1/2 |
4 | 4750 | 4.75 | 0.189 | 4 | 4 | 4 |
5 | 4000 | 4 | 0.159 | 5 | 5 | 5 |
6 | 3350 | 3.35 | 0.133 | 6 | 6 | 6 |
7 | 2800 | 2.8 | 0.111 | 7 | 7 | 7 |
8 | 2360 | 2.36 | 0.094 | 8 | 8 | 8 |
10 | 2000 | 2 | 0.079 | 10 | 9 | 10 |
12 | 1700 | 1.7 | 0.068 | 12 | 10 | 12 |
14 | 1400 | 1.4 | 0.056 | 14 | 12 | 14 |
16 | 1180 | 1.18 | 0.047 | 16 | 14 | 16 |
20 | 1000 | 1 | 0.04 | 18 | 16 | 18 |
22 | 850 | 0.85 | 0.034 | 20 | 20 | 20 |
24 | 710 | 0.71 | 0.028 | 25 | 24 | 25 |
30 | 600 | 0.6 | 0.024 | 30 | 28 | 30 |
36 | 500 | 0.5 | 0.02 | 35 | 32 | 35 |
40 | 425 | 0.425 | 0.017 | 40 | 35 | 40 |
46 | 355 | 0.355 | 0.014 | 45 | 42 | 45 |
54 | 300 | 0.3 | 0.012 | 50 | 48 | 50 |
60 | 250 | 0.25 | 0.01 | 60 | 60 | 60 |
70 | 212 | 0.212 | 0.008 | 70 | 65 | 70 |
80 | 180 | 0.18 | 0.007 | 80 | 80 | 80 |
90 | 150 | 0.15 | 0.006 | 100 | 100 | 100 |
100 | 125 | 0.125 | 0.005 | 120 | 115 | 120 |
120 | 106 | 0.106 | 0.004 | 140 | 150 | 140 |
150 | 75 | 0.075 | 0.003 | 200 | 200 | 200 |
180 | 63 | 0.063 | 0.0025 | 230 | 250 | 230 |
220 | 53 | 0.053 | 0.0021 | 270 | 270 | 270 |
| 45 | 0.045 | 0.0018 | 325 | 325 | 325 |
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Micro Grits |
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FEPA Grit | Microns | Millimeters
| Inches | ANSI Grit | Tyler Mesh |
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| 50 | 0.05 | 0.002 | 240 | |
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230 | 53 | 0.053 | 0.00211 | | |
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240 | 44.5 | 0.0445 | 0.00177 | | |
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| 45 | 0.045 | 0.0018 | F | |
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| 39.5 | 0.0395 | 0.00156 | 280 | |
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280 | 36.5 | 0.0365 | 0.00145 | | |
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| 29.5 | 0.0295 | 0.00116 | 320 | |
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320 | 29.2 | 0.0292 | 0.00116 | | |
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| 27.5 | 0.0275 | 0.0011 | FF | |
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360 | 22.8 | 0.0228 | 0.00091 | | |
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| 18.3 | 0.0183 | 0.00072 | 400 | 400 |
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400 | 17.3 | 0.0173 | 0.00069 | | |
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| 16 | 0.016 | 0.00063 | FFF | |
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| 13.9 | 0.0139 | 0.00055 | 500 | |
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500 | 12.8 | 0.0128 | 0.00051 | | |
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| 11 | 0.011 | 0.00043 | FFFF | |
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| 10.6 | 0.0106 | 0.00042 | 600 | |
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600 | 9.3 | 0.0093 | 0.00037 | | |
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| 7.8 | 0.0077 | 0.0003 | 800 | |
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800 | 6.5 | 0.0065 | 0.00026 | | |
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| 5.8 | 0.0058 | 0.00023 | 1000 | |
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1000 | 4.5 | 0.0045 | 0.00018 | | |
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| 3.8 | 0.0038 | 0.00015 | 1200 | |
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1200 | 3 | 0.003 | 0.00012 | | |
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1500 | 2 | 0.002 | 0.00008 | | |
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2000 | 1.2 | 0.0012 | 0.00005 | | |
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The difference between round and angular abrasives:
The
term "bead blasting" has come to be the generic term for media blasting
or "sand blasting". This may be confusing to beginners when they are
choosing their grit, as they may assume that they should buy "glass
bead". In fact, different abrasives are used for different purposes.
Glass bead is round, like a ball. It peens, refines, cleans, and shines
metal surfaces as it is used. Additionally, it removes burrs and preps
the work surface for paint or other coatings. While it will remove
small amounts of rust, paint, or other material, that is not its
intended purpose, nor is it an effective choice. If you need to smooth
out a surface, prep for paint, shine aluminum or other metals, or
remove burrs...then it is a great choice.
When the user needs
to strip paint, rust, or otherwise remove material from an object. They
should choose an angular abrasive like aluminum oxide, garnet, or
similar. These abrasives are shaped with sharp edges and will slice
away layers to get to the good surface. Glass bead, being round, will
repeatedly pound the surface.
Many commercial operations run
two cabinets, the first with a stripping abrasive like aluminum oxide,
and the second with glass bead.
As a starting point, every
cabinet deserves to have two things sitting next to it from the
beginning...Aluminum Oxide and Glass Bead. Most users will be able
to accomplish most of their tasks with those two products. A good
starting point is white aluminum oxide 100 grit, and glass bead mil 8
(some call it 80).
How to choose an abrasive:
The
first question to ask is whether you are working inside of a cabinet
where the product can be contained and reused, or, are you out in the
open where you are unable to continually reuse it? If you are in a
cabinet, then you should choose a higher quality abrasive like Aluminum
Oxide, for your stripping needs. While it may be more costly up front,
it quickly becomes cheaper as you continually use it. If however, you
are sand blasting in a garage where you are unable to recover a bulk of
the product, then use something more economical.
In cases where
you are outside of a cabinet, but are able to recapture the abrasive
on a floor, tarp, or by other means, sweep it up and reuse it. But,
before you put it back into your system run it through an old window
screen to remove large debris.
The two most common problems with blast systems:
To small of a compressor.
When a system is not functioning correctly,
their are typically two main culprits. The first is an undersized
compressor. Typically people assume that if they are running the
correct pressure, than it should work. However pressure is not the same
as volume. Every individual system requires a certain volume of air, or
CFM (Cubic Feet per Minute), to effectively pick up the abrasive and
flow it out the other end. Once you have the volume, than you can worry
about the pressure your abrasive works best at. In addition, you must
match your nozzle opening size to the amount of CFM your compressor can
put out (you can find charts online).
In general, purchase the largest compressor you can afford, you wont regret it :-)
If
your stuck...To make the best of an undersized system, you may consider
the following: decrease your nozzle size, take breaks while blasting to
let the compressor catch up, choose light abrasives that are easy to
pick up.
Moisture in the system:
The
second most common blasting problem is moisture in the system. Every
running compressor condenses the moisture that naturally occurs in the
air and introduces it into your air tools, abrasive, or other
operation. It is a constant battle to combat this, especially in humid
environments. If you feel like the gun is "surging" in your hand, or
clogging, you probably have moisture. Additionally, if your compressor
is undersized, and continually runs while you are blasting without
stopping, it is constantly heating up, which in turn condenses moisture
at an even higher rate. Solutions to this problem include having a
large enough system that it is not running all the time without a break,
refrigerated air coolers or dryers (expensive), moisture removal
filters (inexpensive), and various types of home made copper or metal
snakes with drains, bolted to your wall (google it).
Most people
are not going to purchase a refrigerated air dryer, but if you are
handy, you can make a "snake" of copper with at least 50 linear feet
(the more the better) of pipe and bolt it to your wall right next to
your compressor. As the air runs out of the compressor, it will first
travel through this snake and cool rapidly as it touches the metal. A
higher percentage of the moisture will then collect at the bottom of
these pipes, rather then travelling on to your mainline and tool.
Additionally, there are many affordable moisture removal filters on the
market.
About our listings:
Shipping: We
typically ship within one business day. The product than takes at least
1 to 3 business days to arrive, barring any problems in the air or on
the road.
About us: We are a small family company. A great deal of thoughtfulness
and precision go into everything we do. We supply our abrasives in different quantities, so you can choose the right amount for your needs.
Problems: Yup,
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