Complete Service Manual for your ISB Light Duty Electronic Troubleshooting Repair Manual 3666288 on CD

The Same Professional Service Repair Shop Manual used by authorized Dealers, Mechanics and repair shops.

We only sell Genuine OEM Manuals with Comprehensive Information.

Everything needed to work on your CUMMINS ISB Light Duty Electronic Troubleshooting Repair Manual 3666288 is right here.

Last Modified:  22-Aug-2011

This complete shop manual on CD covers all repairs as follows but not limited to;

Contents:

Section i - Introduction

   (99-204-002-tr) About the Manual 

   (99-204-003-tr) How to Use the Manual 

   (99-204-004) Symbols 

   (99-204-005) Illustrations 

   (99-204-006-tr) General Safety Instructions 

   (99-204-007-tr) General Repair Instructions 

   (99-204-008) General Cleaning Instructions 

   (99-204-009) Acronyms and Abbreviations 

 

  Section E - Engine Identification

   (80-100-001) Engine Identification 

   (80-100-002) Engine Diagrams 

 

  Section F - Familiarization

   (80-101-007) Electronic Controlled Fuel System 

 

  Section TF - Troubleshooting Fault Codes

   (80-fcmfc) Fault Codes 123, 141, and 352 

   (80-fc111) Electronic Control Module (ECM) Microprocessor 

   (80-fc115) Engine Speed Sensor (ESS) Circuit 

   (80-fc121) Engine Position Sensor (EPS) Circuit 

   (80-fc122) Intake Manifold Pressure Sensor Circuit 

   (80-fc123) Intake Manifold Pressure Sensor Circuit 

   (80-fc124) Intake Manifold Pressure - Engine Protection 

   (80-fc131) Accelerator Position Sensor Circuit 

   (80-fc132) Accelerator Position Sensor Circuit 

   (80-fc135) Oil Pressure Sensor Circuit 

   (80-fc141) Oil Pressure Sensor/Switch Circuit Choice 

   (80-fc141sn) Oil Pressure Sensor Circuit 

   (80-fc141sw) Oil Pressure Switch Circuit 

   (80-fc144) Coolant Temperature Sensor Circuit 

   (80-fc146) Coolant Temperature - Engine Protection 

   (80-fc153) Intake Manifold Air Temperature Sensor Circuit 

   (80-fc154) Intake Manifold Air Temperature Sensor Circuit 

   (80-fc186) Wait-to-Start Lamp Circuit 

   (80-fc211) Vehicle Electronic Control Module 

   (80-fc234) Engine Overspeed Circuit 

   (80-fc261) Fuel Temperature Sensor Circuit 

   (80-fc264) VP44 Fuel Temperature Sensor Error 

   (80-fc278) Lift Pump Circuit Choice 

   (80-fc278ford) Lift Pump Circuit 

   (80-fc278corp) Lift Pump Circuit 

   (80-fc283) Engine Speed Sensor Supply 

   (80-fc284) Engine Speed Sensor Supply 

   (80-fc291) Datalink Circuit 

   (80-fc334) Coolant Temperature Sensor Circuit 

   (80-fc352) Sensor Supply Circuit 

   (80-fc362) VP44 Fuel Valve High Current Error 

   (80-fc363) VP44 Fuel Pump Control Valve Feedback Error 

   (80-fc364) Electronic Control Module (ECM) to Pump Communications Error 

   (80-fc365) Fuel Pump Voltage Out of Range Error Low 

   (80-fc366) VP44 Fuel Pump Voltage Measurement Error 

   (80-fc367) VP44 Fuel Pump Speed/Position Sensor Signal Lost 

   (80-fc368) VP44 Fuel Pump Can Not Reach Commanded Timing 

   (80-fc369) VP44 Fuel Pump To Engine Synchronization Pulse Not Recognized 

   (80-fc372) Idle Select High/Low 

   (80-fc373) VP44 Fuel Pump Fuel Shut Off Error 

   (80-fc374) VP44 Fuel Pump Calibration Error 

   (80-fc375) Electronic Control Module (ECM) Fuel Calibration Corrupted 

   (80-fc376) VP44 Fuel Pump rpm and Fuel Error 

   (80-fc377) Fuel Pump Power Relay Stuck-On 

   (80-fc381) Intake Air Heater Relay Circuit 

   (80-fc382) Intake Air Heater Relay Circuit 

   (80-fc383) Intake Air Heater Circuit 

   (80-fc386) Sensor Supply Circuit 

   (80-fc387) Accelerator Position Sensor Circuit 

   (80-fc391) VP44 Relay Coil Supply Circuit 

   (80-fc418) Water-In-Fuel Sensor Circuit 

   (80-fc429) Water-In-Fuel (WIF) Sensor Circuit 

   (80-fc431) Idle Validation Switch (IVS) Circuit 

   (80-fc432) Accelerator Pedal Circuit (ISS) 

   (80-fc433) Intake Manifold Pressure Sensor Circuit 

   (80-fc441) Unswitched Battery Supply Circuit 

   (80-fc442) Unswitched Battery Supply Circuit 

   (80-fc443) Accelerator Position Sensor Circuit 

   (80-fc517) VP44 Fuel Pump Valve Feedback Error 

   (80-fc613) Engine Misfire Detection 

   (80-fc621) Engine Misfire Detection 

   (80-fc622) Engine Misfire Detection 

   (80-fc623) Engine Misfire Detection 

   (80-fc624) Engine Misfire Detection 

   (80-fc625) Engine Misfire Detection 

   (80-fc626) Engine Misfire Detection 

 

  Section TS - Troubleshooting Symptoms

   (99-t00-001-tr) Troubleshooting Procedures and Techniques 

   (99-t00-002) Troubleshooting Symptom Charts 

   (3666288-t016-tr) Communication Error — Electronic Service Tool or Control Device 

   (3666288-t033-tr) Engine Acceleration or Response Slow 

   (3666288-t041-tr) Engine Decelerates Slowly 

   (3666288-t043-tr) Engine Difficult to Start or Will Not Start (Exhaust Smoke) 

   (3666288-t044-tr) Engine Difficult to Start or Will Not Start (No Exhaust Smoke) 

   (3666288-t057-tr) Engine Power Output Low 

   (3666288-t061-tr) Engine Runs Rough at Idle 

   (3666288-t062-tr) Engine Runs Rough or Misfires 

   (3666288-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration 

   (3666288-t066-tr) Engine Speed Surges at Low or High Idle 

   (3666288-t067-tr) Engine Speed Surges Under Low or High Idle 

   (3666288-t072-tr) Engine Starts But Will Not Keep Running 

   (3666288-t080-tr) Engine Will Not Reach Rated Speed (RPM) 

   (3666288-t081-tr) Engine Will Not Shut Off 

   (3666288-t084-tr) Fault Warning Lamps Do Not Illuminate 

   (3666288-t087-tr) Fuel Consumption Excessive 

   (3666288-t091-tr) Fuel in Coolant 

   (3666288-t092-tr) Fuel in Lubricating Oil 

   (3666288-t116-tr) Smoke, Black-Excessive 

   (3666288-t118-tr) Smoke, White-Excessive 

   (80-t00-004) Troubleshooting Overview 

 

  Section 19 - Electronic Engine Controls - Group 19

   (80-022-001_19) Service Tools 

   (80-022-015) Wiring Harness Repair Kit 

   (99-019-008) Battery Ground Circuit 

   (80-019-019) Engine Coolant Temperature Sensor 

   (80-019-026) Data Link Circuit, Public 

   (80-019-031) Electronic Control Module (ECM) 

   (80-019-032) ECM Calibration Code 

   (80-019-038) Engine Position Sensor (EPS) 

   (80-019-039) Engine Position Sensor (EPS) Circuit 

   (80-019-042) Engine Speed Sensor (ESS) 

   (80-019-043) Engine Wiring Harness 

   (99-019-046) Fault Lamp 

   (99-019-047) Fault Lamp Circuit 

   (99-019-054) Idle Validation Switch 

   (80-019-055) Idle Validation Switch Circuit 

   (80-019-059) Intake Manifold Air Temperature Sensor 

   (80-019-060) Intake Manifold Air Temperature Sensor Circuit 

   (80-019-061) Intake Manifold Pressure Sensor 

   (99-019-064) Key Switch Battery Supply Circuit 

   (80-019-066) Engine Oil Pressure Sensor 

   (80-019-083) Tachometer Circuit 

   (99-019-085) Accelerator Pedal or Lever Position Sensor 

   (80-019-086) Accelerator Pedal or Lever Position Sensor Circuit 

   (80-019-087) Unswitched Battery Supply Circuit 

   (80-019-106) Engine Speed Sensor Circuit 

   (99-019-197) Ring Terminal 

   (99-019-198) Fuse, Harness In-Line 

   (99-019-199) Connector, Butt Splice 

   (99-019-201) Weather Pak Connector Series 

   (99-019-202) Metri-pack Connector Series 

   (99-019-203) AMP Connector Series 

   (99-019-204) Deutsch™ DRC Connector Series 

   (99-019-205) Deutsch™ DT Connector Series 

   (99-019-206) Deutsch™ DTM and DTP Connector Series 

   (99-019-207) Deutsch™ HD10 Connector Series 

   (99-019-208) Deutsch™ HDP20 and HD30 Connector Series 

   (99-019-209) ITT Cannon Connector Series 

   (99-019-210) AMP VP44 Connector Series 

   (99-019-211) Packard Relay Connector 

   (99-019-212) Ford™ Connector Series 

   (99-019-213) D-Sub Miniature Connector Series 

   (99-019-214) Bosch® Actuator and Sensor Connector Series 

   (99-019-215) Bosch® ECM Injector Driver Connector Series 

   (99-019-216) Bosch® ECM Actuator and Sensor Connector Series 

   (99-019-217) Bosch® ECM OEM Connector Series 

   (99-019-218) Framatome Connector Series 

   (99-019-220) Augat Connector Series 

   (80-019-243) Connector, 43-Pin 

   (80-019-250) Connector, 50-Pin 

   (99-019-359) Multimeter Usage 

   (99-019-360) Resistance Measurement Using a Multimeter and a Wiring Diagram 

   (99-019-361) Component Connector and Pin Inspection 

   (99-019-362) Inactive or Intermittent Fault Code 

   (99-019-474) Bosch Aftertreatment DEF Controller Connector 

 

  Section L - Service Literature

   (80-205-001) Additional Service Literature 

   (99-205-002) Service Literature Ordering Location 

   (99-205-004) Cummins Customized Parts Catalog 

 

  Section V - Specif 



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