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THIS IS NOT A PDF MANUAL

Complete Service Manual for your Cummins Signature ISX QSX15 Engine on DVD

The Same Professional High Quality Service Repair Shop Manual used by authorized Dealers, ASE-Certified Mechanics and repair shops.

BULLETIN 3666239

We only sell Genuine OEM Manuals with Comprehensive Information.

Everything needed to work on your Specified Cummins specified engine is right here. 

This complete shop manual on DVD covers all repairs as follows but not limited to;


Covers the following Models:


ISX Automotive with CM870

ISX Automotive with CM871

QSX15 Industrial with CM570

QSX15 Power Generation without CM570


CHAPTER LISTINGS INCLUDED ARE BELOW



REPAIR INFO

 

  Section i - Introduction

   (99-204-002-shopds) About the Manual 

   (99-204-003-shopds) How to Use the Manual 

   (99-204-004) Symbols 

   (99-204-005) Illustrations 

   (99-204-006-tr) General Safety Instructions 

   (99-204-007-tr) General Repair Instructions 

   (99-204-008) General Cleaning Instructions 

   (99-204-009) Acronyms and Abbreviations 

 

  Section E - Engine and System Identification

   (10-100-001-tr) Engine Identification 

   (10-100-002-tr) Engine Diagrams 

 

  Section F - Familiarization

   (10-000-999) Complete Engine - Overview 

   (10-001-999) Cylinder Block - Overview 

   (10-002-999) Cylinder Head - Overview 

   (10-003-999) Rocker Levers - Overview 

   (10-005-999-tr) Fuel System - Overview 

   (10-200-001-tr) Flow Diagram, Fuel System 

   (10-006-999) Injectors and Fuel Lines - Overview 

   (10-007-999) Lubricating Oil System - Overview 

   (10-200-002-tr) Flow Diagram, Lubricating Oil System 

   (10-008-999) Cooling System - Overview 

   (10-200-003-tr) Flow Diagram, Cooling System 

   (10-010-999) Air Intake System - Overview 

   (10-200-004-tr) Flow Diagram, Air Intake System 

   (10-011-999) Exhaust System - Overview 

   (10-200-005-tr) Flow Diagram, Exhaust System 

   (10-012-999) Compressed Air System - Overview 

   (10-200-006-tr) Flow Diagram, Compressed Air System 

   (10-013-999) Electrical Equipment - Overview 

   (10-014-999) Engine Testing - Overview 

   (10-020-999) Vehicle Braking - Overview 

 

  Section TS - Troubleshooting Symptoms

   (99-t00-001-tr) Troubleshooting Procedures and Techniques 

   (99-t00-002) Troubleshooting Symptoms Charts 

   (3666239-t004-tr) Air Compressor Air Pressure Rises Slowly 

   (3666239-t005-tr) Air Compressor Cycles Frequently 

   (3666239-t006-tr) Air Compressor Noise is Excessive 

   (3666239-t007-tr) Air Compressor Pumping Excess Lubricating Oil into the Air System 

   (3666239-t008-tr) Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously) 

   (3666239-t009-tr) Air Compressor Will Not Pump Air 

   (3666239-t010-tr) Air Compressor Will Not Stop Pumping 

   (3666239-t011-tr) Aftertreatment Diesel Particulate Filter - Excessive Soot Loading 

   (3666239-t012-tr) Aftertreatment Diesel Particulate Filter - Excessive Ash Cleaning 

   (3666239-t013-tr) Alternator Not Charging or Insufficient Charging 

   (3666239-t020-tr) Coolant Loss - External 

   (3666239-t021-tr) Coolant Loss - Internal 

   (3666239-t022-tr) Coolant Temperature Above Normal - Gradual Overheat 

   (3666239-t023-tr) Coolant Temperature Above Normal - Sudden Overheat 

   (3666239-t024-tr) Coolant Temperature Below Normal 

   (3666239-t025-tr) Coolant in the Lubricating Oil 

   (3666239-t027-tr) Crankcase Gases (Blowby) Excessive 

   (3666239-t028-tr) Crankcase Coalescing Filter - Frequent Replacement 

   (3666239-t036-tr) Engine Brake Does Not Operate 

   (3666239-t037-tr) Engine Brake - Low Retarding Power or Slow to Activate 

   (3666239-t038-tr) Engine Brake - One or More Cylinders Braking with Power Switch Off 

   (3666239-t041-tr) Engine Decelerates Slowly 

   (3666239-t047-tr) Engine Noise Excessive 

   (3666239-t048-tr) Engine Noise Excessive - Combustion Knocks 

   (3666239-t049-tr) Engine Noise Excessive - Connecting Rod 

   (3666239-t050-tr) Engine Noise Excessive - Main Bearing 

   (3666239-t051-tr) Engine Noise Excessive - Piston 

   (3666239-t052-tr) Engine Noise Excessive - Turbocharger 

   (3666239-t064-tr) Engine Shuts Off Unexpectedly or Dies During Deceleration 

   (3666239-t068-tr) Engine Speed Surges in PTO or Cruise Control 

   (3666239-t072-tr) Engine Starts But Will Not Keep Running 

   (3666239-t077-tr) Engine Will Not Crank or Cranks Slowly (Air Starter) 

   (3666239-t078-tr) Engine Will Not Crank or Cranks Slowly (Electric Starter) 

   (3666239-t081-tr) Engine Will Not Shut Off 

   (3666239-t087-tr) Fuel Consumption Excessive 

   (3666239-t091-tr) Fuel in Coolant 

   (3666239-t092-tr) Fuel in the Lubricating Oil 

   (3666239-t096-tr) Intake Manifold Air Temperature Above Specification 

   (3666239-t097-tr) Intake Manifold Pressure (Boost) is Below Normal 

   (3666239-t101-tr) Lubricating Oil in the Fuel 

   (3666239-t102-tr) Lubricating Oil Consumption Excessive 

   (3666239-t103-tr) Lubricating Oil Contaminated 

   (3666239-t103-56-tr) Lubricating Oil Filter Plugged 

   (3666239-t104-tr) Lubricating Oil Pressure High 

   (3666239-t105-tr) Lubricating Oil Pressure Low 

   (3666239-t106-tr) Lubricating Oil Sludge in the Crankcase Excessive 

   (3666239-t107-tr) Lubricating Oil Temperature Above Specification 

   (3666239-t108-tr) Lubricating or Transmission Oil in the Coolant 

   (3666239-t122-tr) Turbocharger Leaks Engine Oil or Fuel 

   (3666239-t146-tr) Stationary Regeneration - Will Not Activate 

   (3666239-t147-tr) Aftertreatment Diesel Particulate Filter - Excessive Automatic and/or Stationary Regeneration 

   (3666239-t149-tr) Stationary Regeneration - Will Not Complete 

   (10-t00-004) Troubleshooting Overview 

 

  Section TT - Troubleshooting Symptoms (New Format)

   (70-t02-1001) Engine Performance Troubleshooting Tree - Signature™ and ISX CM870 

   (16-t02-1001a) Engine Performance Troubleshooting Tree - ISX with CM871 

   (10-feisx02) Fuel Economy Troubleshooting Tree 

   (10-feisx07) Fuel Economy Troubleshooting Tree 

   (105-t02-1005) Vibration Excessive 

 

  Section 0 - Complete Engine - Group 00

   (10-022-001_00) Service Tools 

   (10-000-001-tr) Engine Removal 

   (10-000-002-tr) Engine Installation 

   (99-000-005-tr) Engine Storage - Long Term 

 

  Section DS - Engine Disassembly Group 00

   (10-008-018-shopds) Cooling System 

   (10-007-037-shopds) Lubricating Oil System 

   (10-000-001-shopds) Engine Removal 

   (10-007-013-shopds) Lubricating Oil Filter (Spin-On) 

   (10-008-006-shopds) Coolant Filter 

   (10-006-015-shopds) Fuel Filter (Spin-On Type) 

   (10-003-011-shopds) Rocker Lever Cover 

   (10-013-020-shopds) Starting Motor 

   (10-008-002-shopds) Drive Belt, Cooling Fan 

   (10-008-080-shopds) Belt Tensioner, Automatic (Water Pump) 

   (10-008-036-shopds) Fan Hub, Belt Driven 

   (10-008-088-shopds) Fan Support 

   (10-009-052-shopds) Drive Belt, Refrigerant Compressor 

   (10-009-054-shopds) Idler Pulley, Refrigerant Compressor 

   (10-009-053-shopds) Belt Tensioner, Refrigerant Compressor, Automatic 

   (10-009-051-shopds) Refrigerant Compressor 

   (10-003-001-shopds) Crankcase Breather (External) 

   (10-007-065-shopds) Lubricating Oil Fill Tube 

   (10-007-011-shopds) Lubricating Oil Dipstick Tube 

   (10-011-021-shopds) EGR Mixer 

   (10-010-080-shopds) Air Intake Connection 

   (10-006-006-shopds) ECM Cooling Plate, Fuel Cooled 

   (101-011-051-shopds) Aftertreatment Injector Lines 

   (101-011-052-shopds) Aftertreatment Fuel Shutoff Manifold 

   (10-005-073-shopds) Integrated Fuel System Module (IFSM) 

   (10-010-114-shopds) Turbocharger Air Shutoff Valve Filter 

   (10-010-121-shopds) Turbocharger, Variable Geometry Control Valve Air Supply Line 

   (10-010-115-shopds) Turbocharger Control Shutoff Valve Filter Head 

   (10-010-120-shopds) Turbocharger, Variable Geometry Actuator Air Supply Line 

   (101-011-043-shopds) Aftertreatment Adapter Pipe 

   (101-011-042-shopds) Aftertreatment Fuel Injector 

   (10-010-113-shopds) Turbocharger, Variable Geometry Actuator  

   (10-010-041-shopds) Turbocharger Coolant Hoses 

   (10-010-033-shopds) Turbocharger 

   (10-011-032-shopds) Heat Shield 

   (10-011-031-shopds) EGR Cooler Coolant Lines 

   (10-011-030-shopds) EGR Valve Coolant Lines 

   (10-011-022-shopds) EGR Valve 

   (10-011-044-shopds) EGR Valve Mounting Bracket 

   (10-011-027-shopds) Exhaust Gas Pressure Sensor Tube 

   (10-011-033-shopds) Exhaust Gas Pressure Sensor Adapter 

   (10-011-007-shopds) Exhaust Manifold, Dry 

   (10-011-025-shopds) EGR Connection Tubes 

   (10-011-019-shopds) EGR Cooler 

   (10-007-003-shopds) Lubricating Oil Cooler 

   (10-016-001-shopds) Engine Lifting Brackets 

   (10-008-014-shopds) Coolant Thermostat Housing 

   (10-008-013-shopds) Coolant Thermostat 

   (10-013-001-shopds) Alternator 

   (10-009-056-shopds) Alternator/Refrigerant Compressor Mounting Bracket 

   (10-009-055-shopds) Refrigerant Compressor Mounting Bracket 

   (10-008-082-shopds) Water Inlet Connection 

   (10-008-062-shopds) Water Pump 

   (10-003-009-shopds) Rocker Lever Assembly 

   (10-006-026-shopds) Injector 

   (10-001-052-shopds) Vibration Damper, Viscous 

   (10-001-079-shopds) Gear Cover, Upper 

   (10-001-023-shopds) Crankshaft Seal, Front 

   (10-001-080-shopds) Gear Cover, Lower 

   (10-012-004-shopds) Air Compressor Coolant Lines 

   (10-012-014-shopds) Air Compressor 

   (10-001-088-shopds) Engine Base Timing 

   (10-002-024-shopds) Overhead Camshaft, Valve 

   (10-002-025-shopds) Overhead Camshaft, Injector 

   (10-002-004-shopds) Cylinder Head 

   (10-016-002-shopds) Engine Support Bracket, Front 

   (10-001-076-shopds) Idler Gear, Lower Scissor 

   (10-007-025-shopds) Lubricating Oil Pan 

   (10-007-035-shopds) Lubricating Oil Suction Tube (Block-Mounted) 

   (10-001-089-shopds) Block Stiffner Plate 

   (10-001-046-shopds) Piston Cooling Nozzle 

   (10-001-054-shopds) Piston and Connecting Rod Assembly 

   (10-001-005-shopds) Bearing, Connecting Rod 

   (10-001-047-shopds) Piston Rings 

   (10-016-005-shopds) Flywheel 

   (10-001-024-shopds) Crankshaft Seal, Rear 

   (10-016-006-shopds) Flywheel Housing 

   (10-016-007-shopds) Flywheel Housing, REPTO 

   (10-001-033-shopds) Gear Housing, Front 

   (10-007-031-shopds) Lubricating Oil Pump 

   (10-001-016-shopds) Crankshaft 

   (10-001-007-shopds) Bearings, Thrust 

   (10-001-006-shopds) Bearings, Main 

   (10-001-028-shopds) Cylinder Liner 

 

  Section AS - Engine Assembly - Group 00

   (10-001-028-shopas) Cylinder Liner 

   (10-001-006-shopas) Bearings, Main 

   (10-001-007-shopas) Bearing, Thrust 

   (10-001-016-shopas) Crankshaft 

   (10-007-031-shopas) Lubricating Oil Pump 

   (10-001-033-shopas) Gear Housing, Front 

   (10-016-006-shopas) Flywheel Housing 

   (10-016-007-shopas) Flywheel Housing, REPTO 

   (10-001-024-shopas) Crankshaft Seal, Rear 

   (10-016-005-shopas) Flywheel 

   (10-001-047-shopas) Piston Rings 

   (10-001-005-shopas) Bearings, Connecting Rod 

   (10-001-054-shopas) Piston and Connecting Rod Assembly 

   (10-001-046-shopas) Piston Cooling Nozzle 

   (10-001-089-shopas) Block Stiffener Plate 

   (10-007-035-shopas) Lubricating Oil Suction Tube (Block-Mounted) 

   (10-007-025-shopas) Lubricating Oil Pan 

   (10-001-076-shopas) Idle Gear, Lower Scissor 

   (10-016-002-shopas) Engine Support Bracket, Front 

   (10-002-004-shopas) Cylinder Head 

   (10-002-025-shopas) Overhead Camshaft, Injector 

   (10-002-024-shopas) Overhead Camshaft, Valve 

   (10-001-088-shopas) Engine Base Timing 

   (10-012-014-shopas) Air Compressor 

   (10-012-004-shopas) Air Compressor Coolant Lines 

   (10-001-080-shopas) Gear Cover, Lower 

   (10-001-023-shopas) Crankshaft Seal, Front 

   (10-001-079-shopas) Gear Cover, Upper 

   (10-001-052-shopas) Vibration Damper, Viscous 

   (10-006-026-shopas) Injector 

   (10-003-009-shopas) Rocker Lever Assembly 

   (10-003-004-shopas) Overhead Set 

   (10-008-062-shopas) Water Pump 

   (10-008-082-shopas) Water Inlet Connection 

   (10-009-055-shopas) Refrigerant Compressor Mounting Bracket 

   (10-009-056-shopas) Alternator/Refrigerant Compressor Mounting Bracket 

   (10-013-001-shopas) Alternator 

   (10-008-013-shopas) Coolant Thermostat 

   (10-008-014-shopas) Coolant Thermostat Housing 

   (10-016-001-shopas) Engine Lifting Brackets 

   (10-007-003-shopas) Lubricating Oil Cooler 

   (10-011-019-shopas) EGR Cooler 

   (10-011-025-shopas) EGR Connection Tubes 

   (10-011-007-shopas) Exhaust Manifold, Dry 

   (10-011-033-shopas) Exhaust Gas Pressure Sensor Adapter 

   (10-011-044-shopas) EGR Valve Mounting Bracket 

   (10-011-027-shopas) Exhaust Gas Pressure Sensor Tube 

   (10-011-022-shopas) EGR Valve 

   (10-011-030-shopas) EGR Valve Coolant Lines 

   (10-011-031-shopas) EGR Cooler Coolant Lines 

   (10-011-032-shopas) Heat Shield 

   (10-010-033-shopas) Turbocharger 

   (10-010-041-shopas) Turbocharger Coolant Hoses 

   (10-010-113-shopas) Turbocharger, Variable Geometry Actuator 

   (101-011-042-shopas) Aftertreatment Fuel Injector 

   (101-011-043-shopas) Aftertreatment Adapter Pipe 

   (10-010-120-shopas) Turbocharger, Variable Geometry Actuator Air Supply Line 

   (10-010-115-shopas) Turbocharger, Control Shutoff Valve Filter Head 

   (10-010-121-shopas) Turbocharger, Variable Geometry Control Valve Air Supply Line 

   (10-010-114-shopas) Turbocharger Air Shutoff Valve Filter 

   (10-005-073-shopas) Integrated Fuel System Module (IFSM ) 

   (101-011-052-shopas) Aftertreatment Fuel Shutoff Manifold 

   (101-011-051-shopas) Aftertreatment Injector Lines 

   (10-006-006-shopas) ECM Cooling Plate, Fuel Cooled 

   (10-010-080-shopas) Air Intake Connection 

   (10-011-021-shopas) EGR Mixer 

   (10-007-011-shopas) Lubricating Oil Dipstick Tube 

   (10-007-065-shopas) Lubricating Oil Fill Tube 

   (10-003-001-shopas) Crankcase Breather (External) 

   (10-009-051-shopas) Refrigerant Compressor 

   (10-009-053-shopas) Belt Tensioner, Refrigerant Compressor, Automatic 

   (10-009-054-shopas) Idler Pulley, Refrigerant Compressor 

   (10-009-052-shopas) Drive Belt, Refrigerant Compressor 

   (10-008-088-shopas) Fan Support 

   (10-008-036-shopas) Fan Hub, Belt Driven 

   (10-008-080-shopas) Belt Tensioner, Automatic (Water Pump) 

   (10-008-002-shopas) Drive Belt, Cooling Fan 

   (10-013-020-shopas) Starting Motor 

   (10-003-011-shopas) Rocker Lever Cover 

   (10-006-015-shopas) Fuel Filter (Spin-On Type) 

   (10-008-006-shopas) Coolant Filter 

   (10-007-013-shopas) Lubricating Oil Filter (Spin-On) 

   (10-000-002-shopas) Engine Installation 

   (10-007-037-shopas) Lubricating Oil System 

   (10-008-018-shopas) Cooling System 

 

  Section 1 - Cylinder Block - Group 01

   (10-022-001_01) Service Tools 

   (10-001-005-tr) Bearings, Connecting Rod 

   (10-001-006-tr) Bearings, Main 

   (10-001-007-tr) Bearings, Thrust 

   (10-001-014) Connecting Rod 

   (10-001-016-tr) Crankshaft 

   (10-001-017-tr) Crankshaft Adapter 

   (10-001-018) Crankshaft Gear, Front (Crankshaft Installed) 

   (10-001-022) Crankshaft Pulley 

   (10-001-023-tr) Crankshaft Seal, Front 

   (10-001-024-tr) Crankshaft Seal, Rear 

   (10-001-026-tr) Cylinder Block 

   (10-001-027) Cylinder Block and Liner Seats 

   (10-001-028-tr) Cylinder Liner 

   (10-001-033-tr) Gear Housing, Front 

   (10-001-043) Piston 

   (10-001-046-tr) Piston Cooling Nozzle 

   (10-001-047-tr) Piston Rings 

   (10-001-052-tr) Vibration Damper, Viscous 

   (10-001-054-tr) Piston and Connecting Rod Assembly 

   (10-001-069) Crankshaft Tone Wheel 

   (10-001-076-tr) Idler Gear, Lower Scissor 

   (10-001-077) Idler Gear, Adjustable 

   (10-001-079-tr) Gear Cover, Upper 

   (10-001-080-tr) Gear Cover, Lower 

   (10-001-081) Bracket, Retaining Brace 

   (10-001-082) Bracket, Accessory 

   (10-001-088-tr) Engine Base Timing 

   (10-001-089-tr) Block Stiffener Plate 

 

  Section 2 - Cylinder Head - Group 02

   (10-022-001_02) Service Tools 

   (10-002-004-tr) Cylinder Head 

   (10-002-016) Valve Guide Seal, Cylinder Head 

   (10-002-024-tr) Overhead Camshaft, Valve 

   (10-002-025-tr) Overhead Camshaft, Injector 

   (10-002-026) Overhead Camshaft Bushings, Valve 

   (10-002-027) Overhead Camshaft Bushings, Injector 

   (10-002-028) Over Camshaft End Clearance, Valve 

   (10-002-029) Overhead Camshaft End Clearance, Injector 

   (10-002-030) Overhead Camshaft Gear, Valve 

   (10-002-031) Injector Camshaft Scissor Gear 

 

  Section 3 - Rocker Levers - Group 03

   (10-022-001_03) Service Tools 

   (10-003-001-tr) Crankcase Breather (External) 

   (10-003-002-tr) Crankcase Breather (Internal) 

   (10-003-004-tr) Overhead Set 

   (10-003-009-tr) Rocker Lever Assembly 

   (10-003-011-tr) Rocker Lever Cover 

   (101-003-019-tr) Crankcase Breather Element 

 

  Section 5 - Fuel System - Group 05

   (10-022-001_05) Service Tools 

   (10-005-010) Fuel Consumption 

   (10-005-016) Fuel Pump 

   (10-005-031) Fuel Pump Pulsation Damper 

   (10-005-043) Fuel Shutoff Valve 

   (10-005-045) Fuel Lift Pump 

   (10-005-054) Stall Speed Test 

   (10-005-073-tr) Integrated Fuel System Module (IFSM) 

   (10-005-096) Fuel Inlet Pre-Filter 

 

  Section 6 - Injectors and Fuel Lines - Group 06

   (10-022-001_06) Service Tools 

   (10-006-003) Air in Fuel 

   (10-006-006-tr) ECM Cooling Plate, Fuel Cooled 

   (10-006-012) Fuel Drain Line Restriction 

   (10-006-015-tr) Fuel Filter (Spin-On Type) 

   (10-006-020) Fuel Inlet Restriction 

   (10-006-024) Fuel Supply Lines 

   (10-006-026-tr) Injector 

 

  Section 7 - Lubricating Oil System - Group 07

   (10-022-001_07) Service Tools 

   (10-007-003-tr) Lubricating Oil Cooler 

   (10-007-007) Lubricating Oil Cooler Element 

   (10-007-009) Lubricating Oil Dipstick 

   (10-007-011-tr) Lubricating Oil Dipstick Tube 

   (10-007-013-tr) Lubricating Oil Filter (Spin-On) 

   (10-007-014) Lubricating Oil Filter Bypass Valve 

   (10-007-018-tr) Lubricating Oil Filter Head Adaptor 

   (10-007-021) Lubricating Oil High Pressure Relief Valve 

   (10-007-024) Lubricating Oil Leaks 

   (10-007-025-tr) Lubricating Oil Pan 

   (10-007-028) Lubricating Oil Pressure Gauge 

   (10-007-031-tr) Lubricating Oil Pump 

   (10-007-035-tr) Lubricating Oil Suction Tube (Block-Mounted) 

   (10-007-037-tr) Lubricating Oil System 

   (10-007-039) Lubricating Oil Thermostat 

   (10-007-065-tr) Lubricating Oil Fill Tube 

   (10-007-075) Centinel™ System 

   (10-007-083) Lubricating Oil and Filter Analysis 

 

  Section 8 - Cooling System - Group 08

   (10-022-001_08) Service Tools 

   (10-008-002-tr) Drive Belt, Cooling Fan 

   (10-008-003) Drive Belt, Water Pump 

   (10-008-006-tr) Coolant Filter 

   (10-008-009) Coolant Filter Valve 

   (10-008-013-tr) Coolant Thermostat 

   (10-008-014-tr) Coolant Thermostat Housing 

   (10-008-016) Coolant Thermostat Seal 

   (10-008-017) Coolant Vent Lines 

   (10-008-018-tr) Cooling System 

   (10-008-019) Cooling System - Air or Combustion Gas Test 

   (10-008-027) Fan Clutch, On-Off 

   (10-008-030) Fan Drive Idler Pulley Assembly 

   (10-008-036-tr) Fan Hub, Belt Driven 

   (10-008-038) Fan Shroud Assembly 

   (10-008-040) Fan, Cooling 

   (10-008-042) Radiator 

   (10-008-045) Radiator Hoses 

   (10-008-047) Radiator Pressure Cap 

   (10-008-049) Radiator Shutter Assembly 

   (10-008-062-tr) Water Pump 

   (10-008-080-tr) Belt Tensioner, Automatic (Water Pump) 

   (10-008-082-tr) Water Inlet Connection 

   (10-008-088-tr) Fan Support 

   (10-008-089) Fan Pulley 

   (10-008-102-tr) Water Pump Cartridge 

 

  Section 9 - Drive Units - Group 09

   (10-009-051-tr) Refrigerant Compressor 

   (10-009-052-tr) Drive Belt, Refrigerant Compressor 

   (10-009-053-tr) Belt Tensioner, Refrigerant Compressor, Automatic 

   (10-009-054-tr) Idler Pulley, Refrigerant Compressor 

   (10-009-055-tr) Refrigerant Compressor Mounting Bracket 

   (10-009-056-tr) Alternator/Refrigerant Compressor Mounting Bracket 

 

  Section 10 - Air Intake System - Group 10

   (10-022-001_10) Service Tools 

   (10-010-024-tr) Air Leaks, Air Intake and Exhaust Systems 

   (10-010-027) Charge-Air Cooler 

   (10-010-031) Air Intake Restriction 

   (10-010-033-tr) Turbocharger 

   (10-010-041-tr) Turbocharger Coolant Hoses 

   (10-010-050) Turbocharger Wastegate Actuator 

   (10-010-055-tr) Turbocharger Wastegate Valve Body 

   (10-010-057) Intake Manifold Pressure 

   (10-010-080-tr) Air Intake Connection 

   (10-010-109) Turbocharger Wastegate Controller 

   (10-010-113-tr) Turbocharger, Variable Geometry Actuator 

   (10-010-114-tr) Turbocharger Air Shutoff Valve Filter 

   (10-010-115-tr) Turbocharger Control Shutoff Valve Filter Head 

   (10-010-120-tr) Turbocharger, Variable Geometry Actuator Air Supply Line 

   (10-010-121-tr) Turbocharger, Variable Geometry Control Valve Air Supply Line 

   (10-010-134) Variable Geometry Turbocharger Actuator, Electric 

   (10-010-137) Variable Geometry Turbocharger Cross Shaft 

   (10-010-145) Variable Geometry Turbocharger Shroud Plate 

 

  Section 11 - Exhaust System - Group 11

   (10-022-001_11-tr) Service Tools 

   (10-011-007-tr) Exhaust Manifold, Dry 

   (101-011-009-tr) Exhaust Restriction 

   (10-011-019-tr) EGR Cooler 

   (10-011-021-tr) EGR Mixer 

   (10-011-022-tr) EGR Valve 

   (10-011-024) EGR Cooler Connection 

   (10-011-025-tr) EGR Connection Tubes 

   (10-011-026) EGR Differential Pressure Sensor Tubes 

   (10-011-027-tr) Exhaust Gas Pressure Sensor Tube 

   (10-011-028) EGR Differential Pressure Sensor Adapter 

   (10-011-030-tr) EGR Valve Coolant Lines 

   (10-011-031-tr) EGR Cooler Coolant Lines 

   (10-011-032-tr) Heat Shield 

   (10-011-033-tr) Exhaust Gas Pressure Sensor Adapter 

   (101-011-041-tr) Aftertreatment Diesel Particulate Filter 

   (101-011-042-tr) Aftertreatment Fuel Injector 

   (101-011-043-tr) Aftertreatment Adapter Pipe 

   (10-011-044-tr) EGR Valve Mounting Bracket 

   (101-011-046-tr) Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Mounting Bracket 

   (101-011-047-tr) Aftertreatment Diesel Particulate Filter Differential Pressure Sensor Tubes 

   (101-011-048-tr) Aftertreatment Inlet and Outlet 

   (101-011-049-tr) Aftertreatment Diesel Oxidation Catalyst 

   (101-011-050-tr) Aftertreatment System 

   (101-011-051-tr) Aftertreatment Injector Lines 

   (101-011-052-tr) Aftertreatment Fuel Shutoff Manifold 

   (101-011-054-tr) Aftertreatment Fuel Injector Flow 

   (10-011-056) Exhaust System Diagnostics 

   (101-011-061-tr) Aftertreatment Fuel Injector Coolant Test 

 

  Section 12 - Compressed Air System - Group 12

   (101-012-003-tr) Air Compressor Carbon Buildup 

   (10-012-004-tr) Air Compressor Coolant Lines 

   (101-012-007-tr) Air Compressor Cylinder Head, Single Cylinder 

   (10-012-013) Air Compressor Unloader and Valve Assembly 

   (10-012-014-tr) Air Compressor 

   (10-012-017) Air Governor (Air Compressor Will Not Pump) 

   (10-012-018) Air Governor (Air Compressor Pumps Continuously) 

   (10-012-019) Air Leaks, Compressed Air System 

   (101-012-024-tr) Air Pressure Relief Valve 

 

  Section 13 - Electrical Equipment - Group 13

   (10-022-001_13) Service Tools 

   (10-013-001-tr) Alternator 

   (10-013-005) Drive Belt, Alternator 

   (10-013-006) Alternator Pulley 

   (10-013-007) Batteries 

   (10-013-009) Battery Cables and Connections 

   (10-013-017) Starter Magnetic Switch 

   (10-013-018) Starter Switch 

   (10-013-019) Starter Solenoid 

   (10-013-020-tr) Starting Motor 

   (10-013-021) Belt Tensioner, Automatic (Alternator) 

   (10-013-036) Alternator Spacer 

   (10-013-039) Alternator Idler Pulley 

   (10-013-040) Bracket, Idler Pulley and Alternator Belt Tensioner 

 

  Section 14 - Engine Testing - Group 14

   (10-022-001_14) Service Tools 

   (101-014-001-tr) Dynamometer Worksheet 

   (101-014-002-tr) Engine Testing (Chassis Dynamometer) 

   (101-014-003-tr) Engine Run-in (Chassis Dynamometer) 

   (101-014-004) Engine Run-in (Without Dynamometer) 

   (101-014-005-tr) Engine Testing (Engine Dynamometer) 

   (101-014-006-tr) Engine Run-in (Engine Dynamometer) 

   (101-014-008) Engine Testing (In Chassis) 

   (101-014-009) Engine Testing (Portable Dynamometer or Load Bank) 

   (101-014-010-tr) Crankcase Blowby, Measure 

   (101-014-013) Aftertreatment Testing 

 

  Section 16 - Mounting Adaptations - Group 16

   (10-022-001_16) Service Tools 

   (10-016-001-tr) Engine Lifting Brackets 

   (10-016-002-tr) Engine Support Bracket, Front 

   (10-016-005-tr) Flywheel 

   (10-016-006-tr) Flywheel Housing 

   (10-016-007-tr) Flywheel Housing, REPTO 

   (10-016-008) Flywheel Ring Gear 

   (00-016-010) Engine Mounts 

 

  Section 20 - Vehicle Braking - Group 20

   (10-020-004) Engine Brake Assembly 

   (10-020-012) Engine Brake Solenoid Valve 

   (10-020-015) Engine Brake Wiring Harness 

   (10-020-017) Engine Brake Control Valve 

   (10-020-019) Engine Brake Piston 

 

  Section L - Service Literature

   (10-205-001-tr) Additional Service Literature 

   (99-205-002) Service Literature Ordering Location 

   (99-205-004) Cummins Customized Parts Catalog 

 

  Section V - Specifications

   (10-018-015-tr) General Engine 

   (10-018-016) Fuel System 

   (10-018-017) Lubricating Oil System 

   (10-018-018-tr) Cooling System 

   (10-018-019-tr) Air Intake System 

   (10-018-020-tr) Exhaust System 

   (10-018-021) Electrical System 

   (10-018-022) Compressed Air System 

   (10-018-023) Engine Testing 

   (99-018-005) Drive Belt Tension 

   (99-018-010) Fraction, Decimal, Millimeter Conversions 

   (99-018-014) Weights and Measures - Conversion Factors 

   (99-018-009) Capscrew Markings and Torque Values 

   (99-018-011) Newton-Meter to Foot-Pound Conversions 

   (99-018-012) Pipe Plug Torque Values 

   (99-018-013) Tap-Drill Chart - U.S. Customary and Metric 

 

If you need any other manuals that I do not have listed please send me your engine SN and I can look it up and get back to you.


This manual should work for other years as well. Please check with your local dealer.

"Why pay a mechanic when you can do it yourself?"

Save time and Money 

"This is in Windows exe Version format and not a Paper book so you can print or view individual pages."

(SOFTWARE SHIPPED IN SLEEVES)

DEALERSHIP OEM SOFTWARE USED CD - TESTED WORKING

Compatible with the following:

MS Windows Only for EXE - Could be used on Mac with Windows emulator


Ships USPS First Class Mail, I ship next business day out of my hands into the postal service system. Once it leaves my hands I have no control over how fast the item will get to you. If you are in need of it sooner, please contact me for expedited shipping, there will be extra shipping charges for this service. 

Per ebay rules:

This listing complies with all eBay rules and regulations. The item is either in the public domain, we own resale rights to it, or we are the publishers and sole copyright holders. No trademarks, copyrights, or eBay rules have been violated in this listing. This product fully conforms to eBay compilation and international media policy.


Thank you and have a great day!