This auction is
for ONE bare PCB.
I started this auction by selling extra boards from a personal
project. The reception was great so I had more made and made a few
improvements. The original goal of this project was to have a compact
octal tube OTL headphone amplifier that would drive low impedance headphones
(down to 32 Ohm). I chose an Aikido input with a White Cathode Follower
output (input/output stage design credit to John Broskie of TubeCad).
Sounds easy enough to pull off but the power supply requirements were a bit tricky.
I wanted to use a single standard power transformer with high voltage and
filament supply. I also wanted an external choke. All those needs
forced a custom PCB. The tricky thing was the power supply design with DC
heaters in mind. To drive low impedance headphones with the Aikido
circuit requires the use of 6BX7 or 6BL7 output tubes. Those pull 1.5A
each. With 6SN7 input tubes the entire heater draw adds up to 4.2A of DC
current. That's not trivial. After a few tries I made
some great boards that work perfectly. It sounds clean, loud, and
amazing. This will drive any pair of headphones you may own.
Heater Circuit:
- Regulated 6.3VDC from 6.3VAC winding with the use of
schottky diodes and super low dropout regulator. Trimpot
adjustment to dial in the final voltage.
- Huge capacitance for ultra-low
ripple. 45,000uF capacitance.
- Full 4.2 amps of DC heater current. High
current components and heat management designed in. Heat sink
on LDO and heat sinks on all rectifying diodes. Remember you
need 1.8X the DC current from your transformer. A safer rule of
thumb is 2.0X the DC current. The transformer I use puts out 8A @
6.3VAC.
High Voltage Circuit:
- Regulated output using Maida circuit.
- Huge capacitance for ultra-low ripple. 256uF
capacitance.
- Tube rectified power. I like the look of the
extra tube and I like the slow start. Use a 5AR4/GZ34. Want to
use a cool looking 5U4G instead, just ask how.
- Designed for external choke filter (C-L-C).
- Ridiculously quiet power.
Additional Features:
- ¼ B+ reference circuit built in. Elevates
the heater ground to ¼ of the B+ voltage. Provides for hum free
power and max heater/cathode difference isn't exceeded.
- House ground isolation circuit built
in. House ground attach to the board for a hum free experience.
- Chassis ground tied through one of the mounting holes
- Designed for use with high end audio grade components
(Wima MPK series, Nichicon KX and KW series, etc).
- 500uF coupling capacitance on output. I'm using a
470uF electrolytic with a 30uF film capacitor in parallel. Response
well below 20Hz.
- Small and compact. All this circuitry is
smartly arranged on a 6.50” x 7.75” board.
- Super thick PCB (2mm) with 2 ounce traces!!!
- Schematic shown above.
- The CAD I used for my case is also shown above. I
purchased a B18-HB case from Ebay. Google "B18-HB Case" if
you can't find one on Ebay. This is the case I sized the PCB
for. Another one that's a perfect fit is "1907E". Note that my case design is well ventilated. Don't skimp
on the airflow. Use a bigger case otherwise.
- Uses (2) 6SN7 input tubes and (2) output tubes being
either 6BX7 or 6BL7.
- 4 jumpers are provided to switch between the (2) 6BX7
and 6BL7 output tubes. The White Cathode Follower is a little
different than most output stages. It's optimized for a given output
impedance with a given tube. The two output tubes that work in this
application are similar, but have different operating points as a
result. Instead of a compromise I fixed two output points into the
design. Move the 4 jumpers and swap tubes. Simple.
- Everything you need to build this is spoon fed.
Use this board, the BOM below, and find an appropriate case that has a
volume pot and the jacks.
As described above I've designed this with jumpers so you can switch between precise operating points for 6BL7 tubes and 6BX7 tubes for headphone in the 32 Ohm range. It's a simple task to use those jumpers to switch between 32 Ohm and 300 Ohm for one of those output tubes instead. One user loves the 6BL7 tubes and uses this amp with 32 Ohm and 300 Ohm headphones. The BOM below defaults to a 32 Ohm setup with tube swapping. Make substitutions from this chart if you want the impedance option from the jumpers.
|
6BL7 |
6BL7 |
6BX7 |
6BX7 |
|
32Ohm |
300Ohm |
32Ohm |
300Ohm |
R11 |
270 |
270 |
290 |
470 |
R17 |
140 |
170 |
127 |
205 |
A BOM from Mouser is
below. I used all high end components (Wima and Nichicon Audio caps,
etc). Full schematic and board layout are above. Please know your
skill level and knowledge of electronics before considering this PCB. If
Mouser is out of something try DigiKey. You should be comfortable
specifying substitutions.
Mouser direct link for Headphone Amp BOM