This item includes:
3PCS Wantai Stepper Motor Driver DQ860HA with 7.8A peak current ,24-80VDC ,256 Microstep,for Nema34 Wantai Stepper Motors
1, Stepper Motor Driver DQ860HA
Introduction:
DQ860HA is a type of
two-phase hybrid stepping motor driver, the drive voltage of it is from
24VDC to
80VDC. It is designed for use with
2-phase hybrid stepper motor of all kinds with 57mm to 110mm outside
diameter and less than 7.8A phase
current. This circuit that it adopts is similar to the circuit of servo control
which enables the motor run smoothly
almost without noise and vibration. Holding torque when DQ860MA
runs under high speed, is also
significantly higher than the other two-phase driver, what’s more, the
positioning
accuracy is also higher. It is widely
used in middle and big size numerical control devices such as curving
machine, CNC machine, and computer
embroider machine, packing machines and so on.
Features:
Electrical specification:
Input voltage |
24-80VDC |
Input current |
< 6A |
Output current |
2.8A~7.8A |
Consumption |
Consumption:80W; Internal Insurance:10A |
Temperature |
Working Temperature -10~45℃; Stocking temperature -40℃~70℃ |
Humidity |
No condensation, no water droplets |
gas |
Prohibition of combustible gases and
conductive dust |
weight |
500G |
Pins assignments and description:
1) Connector
Pins Configurations
Pin Function |
Details |
PUL +,PUL- |
Pulse signal, PUL+ is the positive end
of pulses input pin
PUL- is the negative end of pulse input pin |
DIR+,DIR- |
DIR signal: DIR+ is the positive end
of direction input pin
DIR- is the negative end of direction input pin |
ENBL+ |
Enable signal: ENBL+ is the
positive end of direction input pin. This signal is used for
enabling/disabling the driver. High level for enabling the driver and low
level for disabling the driver. |
ENBL- |
ENBL- is the negative end of direction
input pin. Usually left unconnected (enabled) |
2) Pins wiring diagram:
PC’s control signals can be active in
high and low electrical level. When the high electrical level is active,
all control negative signals will be
connected together to GND. When low electrical level is active, all
control positive signals will be connected
together to public port. Now give two examples( Open collector
&PNP), please check them:
3.Function choice ( Using DIP pins to
achieve this function)
1) Micro step resolution is set by
SW 5,6,7,8 of the DIP switch as shown in the following table:
SW5 |
ON |
OFF |
ON |
OFF |
ON |
OFF |
ON |
OFF |
ON |
OFF |
ON |
OFF |
ON |
OFF |
SW6 |
ON |
ON |
OFF |
OFF |
ON |
ON |
OFF |
OFF |
ON |
ON |
OFF |
OFF |
ON |
ON |
SW7 |
ON |
ON |
ON |
ON |
OFF |
OFF |
OFF |
OFF |
ON |
ON |
ON |
ON |
OFF |
OFF |
SW8 |
ON |
ON |
ON |
ON |
ON |
ON |
ON |
ON |
OFF |
OFF |
OFF |
OFF |
OFF |
OFF |
PULSE/REV |
400 |
800 |
1600 |
3200 |
6400 |
12800 |
25600 |
51200 |
1000 |
2000 |
5000 |
10000 |
25000 |
50000 |
2) Standstill current setting
SW4 is used for this purpose. OFF
meaning that the standstill current is set to be half of the selected dynamic
current and ON meaning that standstill
is set to be the same as the selected dynamic current.
3) Output current setting:
The first three bits (SW 1, 2, 3)of the
DIP switch are used to set the dynamic current. Select a setting
Closest to your motor’s required
current
Output current (A) |
||||
SW1 |
SW2 |
SW3 |
PEAK |
RMS |
ON |
ON |
ON |
2.80 |
2.00 |
OFF |
ON |
ON |
3.50 |
2.50 |
ON |
OFF |
ON |
4.20 |
3.00 |
OFF |
OFF |
ON |
4.90 |
3.50 |
ON |
ON |
OFF |
5.70 |
4.00 |
OFF |
ON |
OFF |
6.40 |
4.60 |
ON |
OFF |
OFF |
7.00 |
5.00 |
OFF |
OFF |
OFF |
7.80 |
5.60 |
4) Semi-flow function:
Semi-flow function is that there is not
step pulse after200 ms, the driver output current automatically
reduced to 40% of rated output current,
which is used to prevent motor heat.
4. Pins of motor & power:
Motor and
power pins |
1 |
A+ |
Motors wiring |
|
2 |
A- |
|||
3 |
B+ |
|||
4 |
B- |
|||
5,6 |
DC+ DC- |
Power supply |
Power supply :DC24-80VDC The peak input
current can not up to 6A |
5. Mechanical Specification:
To have 20mm of space around ,cannot be
placed next to other heating devices. What’s more, avoid dust,
oil mist, corrosive gas, heavy humidity
and high vibration. (Unit=mm)
6. Adjustment of troubleshooting
1) , the status on light’s indication
PWR: green, normal work light.
ALM: red, failure light, the motor with phase short-circuit, overvoltage and
under-voltage protection.
2) Troubles
Alarm indicator |
Reasons |
Measures |
LED off turn |
Wrong connection for power |
Check wiring of power |
Low-voltages for power |
Enlarge voltage of power |
|
Motor doesn’t run, without holding
torque |
Wrong connection of stepper motor |
Correct its wiring |
RESET signal is effective when
offline |
Make RESET ineffective |
|
Motor doesn’t run, but maintains
holding torque |
Without input pulse signal |
Adjust PMW & signal level |
Motor runs wrong direction |
Wrong wires’ connection |
Change connection for any of 2 wires |
Wrong input direction signal |
Change direction setting |
|
Motor’s holding torque is too small |
Too small relative to current setting |
Correct rated current setting |
Acceleration is too fast |
Reduce the acceleration |
|
Motor stalls |
Rule out mechanical failure |
|
Driver does not match with the motor |
Change a suitable driver |
7. Driver wiring
A complete
stepper motor control system should contain stepper drives, DC power supply and
controller
(pulse source). The following is a
typical system wiring diagram
We are
professional stepper motor(stepping motor) supplier and Manufacuturer,and
we can manufacture products according to customer's requirement!