This auction is for ONE bare PCB.

I started this auction by selling extra boards from a personal project.  The reception was great so I had more made and made a few improvements.  The original goal of this project was to have a compact octal tube OTL headphone amplifier that would drive low impedance headphones (down to 32 Ohm).  I chose an Aikido input with a White Cathode Follower output (input/output stage design credit to John Broskie of TubeCad).  Sounds easy enough to pull off but the power supply requirements were a bit tricky.  I wanted to use a single standard power transformer with high voltage and filament supply.  I also wanted an external choke.  All those needs forced a custom PCB.  The tricky thing was the power supply design with DC heaters in mind.  To drive low impedance headphones with the White Cathode Follower circuit requires the use of 6BX7 or 6BL7 output tubes.  Those pull 1.5A each.  With 6SN7 input tubes the entire heater draw adds up to 4.2A of DC current.  That's not trivial.  After a few tries I made some great boards that work perfectly.  It sounds clean, loud, and amazing.  This will drive any pair of headphones you may own.

Heater Circuit:

High Voltage Circuit:

Additional Features:

As described above, I've designed this with jumpers so you can switch between precise operating points for 6BL7 tubes and 6BX7 tubes for headphone in the 32 Ohm range.  It's a simple task to use those jumpers to switch between 32 Ohm and 300 Ohm for one of those output tubes instead.  Many users love the 6BL7 tubes and uses this amp with 32 Ohm and 300 Ohm headphones.  The BOM below defaults to a 32 Ohm setup with tube swapping.  Make substitutions from this chart if you want the impedance and operating point options from the jumpers.  

What if you're headphones aren't 32 or 300 Ohms?  The formula and chart below will help you dial in the value for R17.  No need to be super exact, just get close.  For example, I have a pair of AKG K702 headphones that have an impedance of 45 ohms.  I use the 32 Ohm setting and it works fine, because it's literally a matter of a few ohms difference on R17.

Output Tube 6BL7 6BL7 6BX7 6BX7
Output Impedance 32Ohm 300Ohm 32Ohm 300Ohm
Idle Current 21ma 21ma 32ma 21ma
rp (approx) 2000 2000 1200 1450
mu (approx) 15 15 10 10
R11 (sets idle current) 270 270 290 470
R17 (output impedance) 140 170 127 205
Formula:   R17= (rp + 2 x Output_Impedance) / mu


A BOM from Mouser is below.  I used all high end components (Wima and Nichicon Audio caps, etc).  Full schematic and board layout are above.  Please know your skill level and knowledge of electronics before considering this PCB.  If Mouser is out of something try DigiKey.  You should be comfortable specifying substitutions, although I do my best to take care of that below.  For example, if a capacitor is out of stock try a slightly higher voltage or capacitance of the same lead spacing and series.  Or try another high quality capacitor with the same specs.  Also, there's some wiggle room with resistor values of the same wattage.  However, I do my best to keep the Mouser BOM up to date and also list alternatives below.

*** The Microchip LDO that's vital to this circuit is out at Mouser (and everywhere else I've looked) and has a long lead time.  I have some available that can be purchased with this PCB.

Quick way to load the BOM below is to do a web search for "Mouser Project & Cart Sharing".  Follow the first link and then enter this project ID: b3769f5416

Part Value Mouser Alternative Additional Needed Other
C20 56uF 647-LKX2W560MESY25
C21 100uF 647-LKX2W101MESY40
C24 100uF 647-LKX2W101MESY40
C34 10kuF - 15kuF 647-UKW1A153MHD 647-UFW1A153MHD
C31 10kuF - 15kuF 647-UKW1C103MHD 647-UFW1C103MHD
C32 10kuF - 15kuF 647-UKW1C103MHD 647-UFW1C103MHD
C3.1L 1kuF 647-UFG1C102MHM
C3.1R 1kuF 647-UFG1C102MHM
C1.1L 470uF 871-B43647B5477M057
C1.1R 470uF 871-B43647B5477M057
C1L 30uF 400V Parts Express
C1R 30uF 400V Parts Express
C27 .01uF 505-MKP20.01/100/5
C28 .01uF 505-MKP20.01/100/5
C29 .01uF 505-MKP20.01/100/5
C30 .01uF 505-MKP20.01/100/5
C33 .1uF 505-MKP20.1/100/5 505-MKP20.1/100/10
C35 .1uF 505-MKP20.1/100/5 505-MKP20.1/100/10
C26 .1uF 505-MKP4F031003C00JF
C60 .1uF 505-MKP4F031003C00JF
C22 .1uF 505-MKP4-0.1/630/5
C23 .1uF 505-MKP4-0.1/630/5
C25 .1uF 505-MKP4-0.1/630/5
C3.2L .22uF 505-MKP2D032201K00JO
C3.2R .22uF 505-MKP2D032201K00JO
C6L .22uF 505-MKP4J032204J00KF
C6R .22uF 505-MKP4J032204J00KF
C5 4.7uF 400V 505-MKP44.7/400/10 Parts Express
D1 1N4007 621-1N4007
D3 1N4007 621-1N4007
D4 1N4007 621-1N4007
D2 1N5341 833-1N5341B-TP
D5 625-SBLF10L25-E3 625-SBLF10L25-E3 
D6 625-SBLF10L25-E3 625-SBLF10L25-E3 
D7 625-SBLF10L25-E3 625-SBLF10L25-E3 
D8 625-SBLF10L25-E3 625-SBLF10L25-E3 
KK1 SK104-PAD 532-513102B25 532-4880M
KK2 SK104-PAD 532-513102B25 532-4880M
KK3 SK104-PAD 532-513102B25 532-4880M
KK4 SK104-PAD 532-513102B25 532-4880M
KK5 SK104-PAD 532-513102B25 532-4880M
KK6 SK129-PAD 532-529802B25G 532-4880M
JP11L 3X1X2.54 571-3-644456-3 538-15-29-1024
JP11R 3X1X2.54 571-3-644456-3 538-15-29-1024
JP17L 3X1X2.54 571-3-644456-3 538-15-29-1024
JP17R 3X1X2.54 571-3-644456-3 538-15-29-1024
TR1 0-1000 594-64W102
TR2 0-1000 594-64W102
B1 RECTIFIER-GBU4 512-GBU6M 512-GBU8M
R10L 300 71-RN60C300F0F
R10R 300 71-RN60C300F0F
R11L(A) 270 71-RN60D2700F
R11L(B) 287-291 71-RN60D-F-287
R11R(A) 270 71-RN60D2700F
R11R(B) 287-291 71-RN60D-F-287
R12L 1M 71-RN60D-F-1M
R12R 1M 71-RN60D-F-1M
R13L 10k 71-RN60D-F-10K
R13R 10k 71-RN60D-F-10K
R16L 470K 71-RN60D-F-470K
R16R 470K 71-RN60D-F-470K
R17L(A) 140 71-RN60D-F-140
R17L(B) 127 71-RN60D1270F
R17R(A) 140 71-RN60D-F-140
R17R(B) 127 71-RN60D1270F
R1L 1M 71-RN60D-F-1M
R1R 1M 71-RN60D-F-1M
R20 100 660-MOS3CT631R101J
R21 100 660-MOS3CT631R101J
R22 200k-300k 603-RSF3WSJT-73-270K
R23 200k-300k 603-RSF3WSJT-73-270K
R24 22K 279-ROX3SJ22K
R25 10 660-MOS3C100J 660-MOS3CT631R100J
R26 10 660-MOS3C100J 660-MOS3CT631R100J
R27 68k 660-MOS3CT631R683J
R28 300K 603-RSF100JB-73-300K
R29 100K 603-RSF100JT-73-100K 66-CMO11003JLFTR
R2L 470 71-RN60D4700F
R2R 470 71-RN60D4700F
R30 100 603-RSF1WSGT-52-100R
R3L 300 71-RN60C300F0F
R3R 300 71-RN60C300F0F
R4L 470 71-RN60D4700F
R4R 470 71-RN60D4700F
R5L 1M 71-RN60D-F-1M
R5R 1M 71-RN60D-F-1M
R60 10 660-MOS3C100J 660-MOS3CT631R100J
R6L 1M 71-RN60D-F-1M
R6R 1M 71-RN60D-F-1M
R7L 1M 71-RN60D-F-1M
R7R 1M 71-RN60D-F-1M
R9L 300 71-RN60C300F0F
R9R 300 71-RN60C300F0F
IC1 LM317 511-LM317T
IC2 BUT11A 512-BUT11A
IC3 MC29502 998-MIC29502WT
TRAN 272JX 546-272JX
CHOKE 193B 546-193B Parts Express
V1(6SN7) OCTAL Parts Express
V2 OCTAL Parts Express
V3(6SN7) OCTAL Parts Express
V4 OCTAL Parts Express
V5(5AR4) OCTAL


LIABILITY DISCLAIMER

A person who constructs or works on electronic equipment may be exposed to hazards, including physical injury, the risk of electric shock or electrocution, and exposure to hazardous substances such as lead, mercury, and other inorganic or organic compounds.  These hazards can result in health problems, injury, or death.  Only qualified persons who understand and are willing to bear these risks themselves should attempt the construction of electronic equipment.  By purchasing this item, the buyer acknowledges these risks.

Vacuum tubes operate at high temperatures, may contain toxic substances, and may have exposed parts that carry hazardous voltages.  There is a risk of electric shock, electrocution, burns, or fires that is inherent in the construction and use of vacuum tube equipment.  By purchasing this item, the buyer acknowledges these risks.

IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE including, but not limited to, property damage, personal injury, death or legal expenses. Buyer's recovery from Seller for any claim shall not exceed the purchase price paid by Buyer for the goods, irrespective of the nature of the claim, whether in warrant, contract or otherwise. By purchasing this item, BUYER AGREES TO INDEMNIFY, DEFEND AND HOLD SELLER HARMLESS FROM ANY CLAIMS BROUGHT BY ANY PARTY REGARDING ITEMS SUPPLIED BY SELLER AND INCORPORATED INTO THE BUYER'S PRODUCT.

If you do not agree to this disclaimer, DO NOT BUY THIS ITEM.