Honda XR & CRF Motorcycle (1992-2009) Service and Repair Manual Manual

Available in online access format with immediate digital delivery.

Product description

Honda XR80R, CRF80F, XR100R & CRF100F manual.

Includes Color Wiring Diagrams.

Table of Contents

This Honda manual is 272 pages.

QUICK REFERENCE DATA

Chapter 1 / General Information
Manual organization / Warnings, cautions and notes / Safety / Serial numbers and information labels / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications

Chapter 2 / Troubleshooting
Starting the engine / Engine will not start / Poor engine performance / Fuel system / Engine / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Kickstarter / Drive train noise / Electrical testing / Handling / Brakes

Chapter 3 / Lubrication, Maintenance and Tune-up
Pre-ride inspection / Maintenance and service intervals / Fuel requirements / Tune-up / Air filter / Crankcase breather / Air box drain / Engine oil / Engine oil strainer screen / Engine compression check / Ignition timing / Spark plug / Valve clearance / Cam chain tension adjustment / Carburetor / Exhaust system / Control cable inspection and lubrication / Throttle cable adjustment / Clutch lever adjustment / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Rear shock absorber / Rear swing arm and linkage / Sidestand / Front fork oil change / Fasteners / Engine break-in /Specifications

Chapter 4 and 5 / Engine
Exhaust system / Cylinder head cover / Camshaft / Cam chain / Cylinder head / Valves and valve components / Cylinder and chain tensioner / Piston and piston rings / Cylinder stud replacement / Engine removal installation / Crankcase / Crankcase seal and bearing replacement / Crankshaft / Kickstarter /Specifications

Chapter 6 / Clutch, Oil Pump, Primary Drive Gear and External Shift Mechanism
Right crankcase cover / Clutch release mechanism / Clutch / Oil pump / Primary drive gear assembly / External shift mechanism / Clutch cable replacement /Specifications

Chapter 7 / Transmission and Shift Mechanism
Transmission operation / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism /Specifications

Chapter 8 / Fuel System
Fuel tank / Fuel valve / Air box / Carburetor and intake tube / Carburetor service / Float level adjustment / Carburetor adjustments / Crankcase breather system / Throttle cable /Specifications

Chapter 9 / Electrical System
CDI precautions / Left crankcase cover / Flywheel / Exciter coil and ignition pulse generator stator plate assembly / Ignition coil / Ignition control module ICM / Ignition switch / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams /Specifications

Chapter 10 / Wheels, Tires and Drive Chain
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing /Specifications

Chapter 11 / Front Suspension and Steering
Handlebar / Handlebar grip / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Fork service /Specifications

Chapter 12 / Rear Suspension
Rear Suspension / Shock absorber / Shock linkage / Rear swing arm /Specifications

Chapter 13 / Brakes
Front and rear brake / Front brake cable / Rear brake pedal and rod /Specifications

Chapter 14 / Body
Seat / Side covers / Fuel tank shrouds / Number plate / Front fender / Rear fender / Skid plate / Sidestand / Footpegs and mounting brackets / Hand guards /Specifications

Index

Color Wiring Diagrams

Clymer Manuals XR80R Manual
Clymer Manuals CRF80F Manual
Clymer Manuals XR100R Manual
Clymer Manuals CRF100F Manual

Format

  • Online Manual: Once purchased, an access code will be sent to you as soon as the payment is confirmed. Every Haynes Online Manual offers the same in-depth, step-by-step information as our print titles but also brings video tutorials (many of them model-specific), colour images, colour wiring diagrams, an interactive fault-finding tool... and works on any device. When you purchase an Online Manual it is yours to keep. No subscriptions, no renewals – buy it once and it’s yours to keep. Note this is not a download or PDF, this is an online access product requiring an internet connection and compatible device. Once you have redeemd your access code you don’t need to use it again as your manual will be accessed via the Subscriptions area of your Haynes.com account.

About our Online Manuals

In both Print and Online formats, Haynes Manuals provide trusted content to help you get the job done. With our Online Manual, Haynes takes automotive DIY into the digital age with the following additional benefits:

  • Available to use immediately
  • Learn shortcuts using commonly available tools
  • Video tutorial guides on popular jobs, including fault codes
  • Technical support if you need it by email and phone
  • Troubleshooting section helps identify specific problems
  • Colour wiring diagrams available for all vehicles


Haynes is a leading supplier of content, data and innovative workflow solutions for the automotive industry and home DIYers.

Founded by John Haynes in 1960, Haynes has over six decades of experience helping motorists around the world and since 2020 has been part of the InfoPro Digital Group. Haynes continues to publish its extensive and highly successful back catalogue of Workshop Manuals in print and online.

To learn more about Haynes, and for Terms & Conditions, please visit our website.

UK

FREE Tracked Standard Shipping on all UK delivery address orders.

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

We aim to despatch all orders received before 2pm the same day (Monday – Friday). We aim to deliver your order within 3 working days.

If you haven't received your order within 7 working days of your order being marked as despatched, please do get in touch.

UK Tracked Next Day Delivery (order before 2pm Monday - Friday) for £4.99

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

Digital Delivery – Instant access

Available for – Online Manuals, Digital Guides and Digital Editions

All of these manual formats are digitally delivered products which are accessed online. Upon completing a purchase, an email will be sent to you containing an access code and pin which when redeemed will give 24/7 access to your online accessed manual.

This also includes the Online Manual that is part of the Bundle: Printed & Online Manual where a printed book is posted and also an access code sent via email.

Why can't I find a manual for my vehicle?

Two possible reasons: it is too new, or the model range has not sold sufficiently well. We don't normally produce manuals for vehicles less than 2 years old, because for the most part they are still under warranty and being serviced by dealers. And we can't consider doing a manual until there are enough of a particular model on the road for us to be sure of covering our costs.

I can't find a manual that covers my vehicle's engine size?

Engine size data may be published in several formats. For example, an engine commonly called a 1.6 may be of a slightly different capacity - say 1595cc. Similarly, a 1.4 may be 1398cc etc.

If your vehicle's engine size has not been listed in a manuals details it means that it is not covered in a current Haynes manual.

Do your Car Manuals always cover petrol and diesel?

No. However we do cover petrol and diesel versions in one manual when possible. Sometimes the resulting book would be just too big, in which case we publish separate petrol and diesel titles. For certain models, diesel sales are insignificant, in which case we do not cover them at all. Details of the engines covered in any particular UK manual appear on the product page that you see as part of the online ordering process. Please note that US manuals cover petrol models only unless diesel is specified.

Are Haynes stopping printed Workshop Manuals?

We can confirm we have taken the commercial decision to cease publishing any new printed Workshop Manuals. However, we will continue to print and publish our extensive back catalogue of automotive and motorcycle titles.

What languages do you publish your manuals in?

Our manuals are printed in English and we publish a selection of manuals in Spanish and Swedish.

If after receiving your order you wish to cancel and return your order, you can do so within 30 days of receiving the order.

Buyers pay return postage which is not refundable.

Buyers can create a return within their account.

Orders

For any queries relating to your Haynes eBay order please send us a message directly on eBay.

Products

Our product pages include full details about the repair manuals, including what is covered and exclusions. Though if you still have any questions about a product, please send us a message directly on eBay.

Our Customer Service opening hours

Monday - Friday: 9am - 5pm
Saturday - Sunday: Closed
Bank Holidays: Closed

We aim to respond to all queries within 3 days