Kawasaki KX125 Motorcycle (1992-2000) Service Repair Manual (Paperback)

Available in printed manual format.

Haynes Print On Demand Manuals are the only way to get hold of a brand-new Haynes Manual where it is no longer commercially feasible to print on conventional printing presses. This manual has been made available through using cutting-edge digital scans of original artwork from archived editions of our famous Workshop Manuals. The legendary mechanics and authors who created these titles may have since retired, but thanks to print-on-demand technology you are now able to purchase a new copy of these highly sought-after rarities for your vehicle.

Product description

Kawasaki KX125 manual.

Table of Contents

 

This Kawasaki Motorcycle Manual is 432 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operation / Washing the bike / Torque specifications / Fasteners / Lubricants / RTV Gasket sealant / Threadlock / Parts replacement / Optional parts / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Expendable supplies / Mechanic's Tips / Ball bearing replacement / Oil seals / Safety / Specifications

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Two-stroke pressure testing / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Spark plug / Carburetor / Exhaust system / Cooling system / Engine compression test / Ignition timing / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kick pedal and shift pedal / Brakes / Drive chain and sprockets / Tires and wheels / Wheel bearings / Steering / Front fork / Rear shock absorber / Rear swing arm and linkage / General lubrication / Nuts, bolts and other fasteners / Storage / Specifications

CHAPTER FOUR / ENGINE UPPER END
Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / KIPS exhaust valve / KIPS service / Exhaust valve cleaning and decarbonizing / Piston, piston pin and piston ring / Reed valve assembly / Engine break-in / Specifications

CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Engine / Countershaft seal replacement / Left side main bearing seal replacement / Crankcase and crankshaft / Transmission shifting check / Specifications

CHAPTER SIX / CLUTCH AND PRIMARY GEAR
Clutch cover / Clutch release lever / Right crankcase cover / Exhaust valve governor / Clutch / Clutch service and inspection / Primary drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications

CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission overhaul and inspection / Internal shift mechanism / Specifications

CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Float height adjustment / Carburetor fuel level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Air box / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Capacitor discharge ignition / Flywheel / Stator coils / Igniter / Ignition coil / Engine stop switch / Ignition timing / Powerjet assembly / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Safety precautions / Cooling system check / Radiators / Water pump / Hoses / Specifications

CHAPTER ELEVEN / REAR SUSPENSION
Front wheel / Rear wheel / Front and rear hubs / Rim and spoke service / Tire changing / Drive chain / Sprocket / Specifications

CHAPTER TWELVE / BRAKES
Handlebar / Steering head / Front fork / Front fork service / Front fork adjustment / Specifications

CHAPTER THIRTEEN / FRAME
Uni-trak rear suspension system / Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment / Specifications

CHAPTER FOURTEEN / BRAKES
Brake pads / Caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding and draining / Rear brake pedal / Specifications

CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator covers / Subframe / Specifications

SUPPLEMENT / 1999-2000 SERVICE INFORMATION

INDEX

WIRING DIAGRAMS

Models covered:
1992 1993 1994 1995 1996 1997 1998 1999 2000 Kawasaki KX125 KX 125

Clymer Manuals Kawasaki KX125 Manual

 

Format

  • Printed Manual: The printed paper version of our manual delivered to you.

Haynes is a leading supplier of content, data and innovative workflow solutions for the automotive industry and home DIYers.

Founded by John Haynes in 1960, Haynes has over six decades of experience helping motorists around the world and since 2020 has been part of the InfoPro Digital Group. Haynes continues to publish its extensive and highly successful back catalogue of Workshop Manuals in print and online.

To learn more about Haynes, and for Terms & Conditions, please visit our website.

UK

FREE Tracked Standard Shipping on all UK delivery address orders.

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

We aim to despatch all orders received before 2pm the same day (Monday – Friday). We aim to deliver your order within 3 working days.

If you haven't received your order within 7 working days of your order being marked as despatched, please do get in touch.

UK Tracked Next Day Delivery (order before 2pm Monday - Friday) for £4.99

Available for - Printed Manuals (excludes Print on Demand) and Bundles: Printed & Online

Digital Delivery – Instant access

Available for – Online Manuals, Digital Guides and Digital Editions

All of these manual formats are digitally delivered products which are accessed online. Upon completing a purchase, an email will be sent to you containing an access code and pin which when redeemed will give 24/7 access to your online accessed manual.

This also includes the Online Manual that is part of the Bundle: Printed & Online Manual where a printed book is posted and also an access code sent via email.

Why can't I find a manual for my vehicle?

Two possible reasons: it is too new, or the model range has not sold sufficiently well. We don't normally produce manuals for vehicles less than 2 years old, because for the most part they are still under warranty and being serviced by dealers. And we can't consider doing a manual until there are enough of a particular model on the road for us to be sure of covering our costs.

I can't find a manual that covers my vehicle's engine size?

Engine size data may be published in several formats. For example, an engine commonly called a 1.6 may be of a slightly different capacity - say 1595cc. Similarly, a 1.4 may be 1398cc etc.

If your vehicle's engine size has not been listed in a manuals details it means that it is not covered in a current Haynes manual.

Do your Car Manuals always cover petrol and diesel?

No. However we do cover petrol and diesel versions in one manual when possible. Sometimes the resulting book would be just too big, in which case we publish separate petrol and diesel titles. For certain models, diesel sales are insignificant, in which case we do not cover them at all. Details of the engines covered in any particular UK manual appear on the product page that you see as part of the online ordering process. Please note that US manuals cover petrol models only unless diesel is specified.

Are Haynes stopping printed Workshop Manuals?

We can confirm we have taken the commercial decision to cease publishing any new printed Workshop Manuals. However, we will continue to print and publish our extensive back catalogue of automotive and motorcycle titles.

What languages do you publish your manuals in?

Our manuals are printed in English and we publish a selection of manuals in Spanish and Swedish.

If after receiving your order you wish to cancel and return your order, you can do so within 30 days of receiving the order.

Buyers pay return postage which is not refundable.

Buyers can create a return within their account.

Orders

For any queries relating to your Haynes eBay order please send us a message directly on eBay.

Products

Our product pages include full details about the repair manuals, including what is covered and exclusions. Though if you still have any questions about a product, please send us a message directly on eBay.

Our Customer Service opening hours

Monday - Friday: 9am - 5pm
Saturday - Sunday: Closed
Bank Holidays: Closed

We aim to respond to all queries within 3 days