1970-1994 BMW R-Series Clymer Service Repair Maintenance Manual
Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial
numbers / Fasteners / Shop supplies / Basic tools / Precision measuring
instruments / Special tools / Basic service methods / Storage /
Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting /
Engine performance / Engine noises / Engine lubrication / Clutch /
Gearshift linkage / Transmission / Excessive vibration / Electrical
troubleshooting / Test equipment / Basic test procedures / Electrical
problems / Electrical system troubleshooting / Front suspension and
steering/ Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks / Maintenance intervals schedule / Oil and filter
change / Transmission oil check / Final drive oil change / Drive shaft
oil change / Air filter change / Control cable lubrication / Periodic
lubrication / Engine oil and filter change / Oil pump filter screen and
oil pan cleaning / Transmission oil level change / Clutch and input
shaft spline lubrication / Drive shaft oil level change / Front fork oil
change / Swing arm pivot bearing lubrication / Final drive oil change
/ Periodic maintenance /Â Brake fluid level check / Brake pad
inspection / Brake drum inspection / Front master cylinder (cable
operated) cable adjustment / Rear brake pedal adjustment / Clutch free
play adjustment / Camshaft chain tensioner adjustment / Air filter
element service / Fuel flow test / Fuel shutoff valve filter service /
Tune-up / Cylinder head nut torque check / Adjust valve clearance /
Ignition timing / Breaker point service / Compression test / Carb
synchronization / Spark plugs / Carburetor float bowl cleaning /
Carburetor idle mixture and speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Engine front cover / Cylinder head and cover /
Rocker arm / Valves and components / Cylinder / Pistons and rings /
Valve lifters / Connecting rods / Oil pump / Oil pan and strainer / Oil
cooler / Timing chain cover / Camshaft, timing chain, timing sprockets
and chain tensioner / Crankshaft / Crankcase / Break-in / Specifications
CHAPTER FIVE / CLUTCH
Clutch and flywheel / Clutch release mechanism / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing / Gearshift mechanism / Kickstarter / Specifications
CHAPTER SEVEN / CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation adjustment service / Slide-type carburetor Bing and
Dell¿Orto / Bing constant velocity type carburetor / Air filter case /
Throttle cable / Choke cable / Fuel tank / Fuel shutoff valves / Fuel
filter / Crankcase breathe system / Air injection system / Evaporative
emission controls system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator / Voltage regulator / Diode board / Battery
/ Contact breaker-point ignition system / Ignition control unit /
Ignition coils / Starting system / Starter / Starter relay / Lighting
system / Headlight / Lights / Switches / Electrical connectors /
Instrument cluster / Relays / Specifications
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Wheel and hub / Handlebar / Steering head and stem / Steering head
bearing race / Front fork / Front fork removal and installation / Front
fork disassembly and assembly / Specifications
CHAPTER TEN / REAR SUSPENSION AND FINAL DRIVE
Wheel and hub / Shock absorber / Swing arm and drive shaft / Final drive
unit / Pinion gear-to-ring gear adjustment / Taper roller bearing
preload / Specifications
CHAPTER ELEVEN / BRAKES
Front rear drum brake / Front rear disc brake / Brake pad / Front rear
master cylinder / Front rear caliper / Brake hose and line / Brake
bleeding / brake pedal / Specifications
CHAPTER TWELVE / FRAME AND BODY
Sidestand / Centerstand / Foot pegs / Safety bars / Fenders / Rear
sub-frame / Seat and tool box / Rear cowl / Headlight fairing (R65LS
models) / Headlight fairing (R90S, R100CS and R100S models) / Headlight
fairing (R100GS models) / Body panels (R100RS models) / Body panels
(R80RT and R100RT models) / Luggage and rack / Windshield / Frame /
Specifications
SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION
Fuel tank (R100GS PD models) / Headlight / Instrument cluster (R100GS
and R100GS PD models / Clock (optional) (R100GS and R100GS PD models) /
Handlebar (R100GS PD models) / Shock absorber (single-shock models) /
Rear fender (R100GS PD models) / Seat and rear carrier (R100GS PD
models) / Headlight fairing and mounting bracket (R100GS and R100GS PD
models) / Engine guard (R100GS PD models) / Specifications
INDEX
COLOR WIRING DIAGRAMS
What's covered:
BMW R50/5 (1970-1973)
BMW R60/5 (1970-1973)
BMW R60/6 (1973-1976)
BMW R60/7 (1976-1978)
BMW R65 (1978-1985)
BMW R65/85 (1985-1987)
BMW R65LS (1982-1985)
BMW R75/5 (1970-1973)
BMW R75/6 (1973-1976)
BMW R75/7 (1976-1977)
BMW R80/7 (1978-1980)
BMW R80G/S (1980-1986)
BMW R80ST (1982-1984)
BMW R80RT (1982-1985)
BMW R80RT (1986-1987)
BMW R80 (1985-1987)
BMW R90/6 (1973-1976)
BMW R90S (1973-1976)
BMW R100/7 (1976-1979)
BMW R100S (1976-1980)
BMW R100RS (1977-1984)
BMW R100RS (1987-1993)
BMW R100RT (1979-1984)
BMW R100RT (1987-1994)
BMW R100T (1979-1980)
BMW R100 (1981-1984, 1991)
BMW R100CS (1981-1984)
BMW R100GS (1988-1994)
BMW R100GS PD (1990-1994)
Softcover: 775 pages
Publisher : Clymer
Language : English
ISBN-10 : 0892876247
Shipping weight: 2 kg
Dimensions : 3.81 x 21.59 x 27.94 cm