CLARK-FORKLIFT-SERVICE MANUAL-SERVICE PARTS MANUAL-WIRING DIAGRAM
  
  
                                                                                                                   
                                                                                                                 
                                                                                                 
  
  
                                                                                                                     Option  1:
  
                                                                                                                     File Type:PDF
                                                                                                                     Media Type:USB MEMORY
                                                                                                                     Language: English
  
                                                                                                                     For the purchase of USB MEMORY
  
                                                                         
                                                                                                                                                 
 
                                                                                                                  
  
  
                                                                                                                 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
                                                                                                                           Option 2:
  
                                                                                                                     File Type: PDF
                                                                                                                     Media Type:FAST DOWNLOAD SERVER
                                                                                                                     Language: English
                                                                                                                    
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Returns Policy:
 
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Compatibility:
Operating System:
Windows XP 32bit (x86),Windows XP 64bit (x64)
Windows Vista 32bit (x86), Windows Vista 64bit (x64)
Windows 7 32bit (x86), Windows 7 64bit (x64)
Windows 8 32bit (x86), Windows 8 64bit (x64) 
Windows 10-11 32bit (x86), Windows 10-11 64bit (x64) 
Mac OS,Linux,Android
                                                                                                                     
 
 
 
 Content All:
 
CLARK FAULT CODES
CLARK FILTER DCC CROSS REF
DASH DISPLAY ERROR CODES
MAINTENANCE MANUALS FOR OLDER CLARK PRODUCTS
OVERHAUL MANUALS
OWNER MANUAL-HEAVY DUTY WALKIE STACKER-REACHAND TILT FEATURE
PIT STOP MANUAL
PLANNED MAINTENANCE MANUALS
SERVICE INFORMATION MANUALS
SERVICE MANUALS
SERVICE PARTS MANUAL
TECHNICAL TRAINING MANUALS
TRAINING
WIRING DIAGRAM
WIRING DIAGRAM-TIER 2-TIER 3

 
SERVICE MANUAL-Contents:  
C 15-32 s C D L G-Service Manual
C 30 40 50 Sevice Manual-Maintenance Manual
C40 45 50s 55s D L Service Manual-1
C 40 45 50s 55s D L Service Manual-2
C 40-45-50 S-55 S D-C 40-45-50 S-55 S L-Service Manual
C 40'45'50 S55 S' D-L Service Manual
C 60-70-75-80 D C60-70-75 L-Service Manual
C 500 Y 180-200-225S-225L-250S-250L-300S-300L-350-Service Manual
C15-18-20 S-D-L-G C20-25-30-35-D-L-G C15-18-20 SC-L-G-C20-25-30-32 C-L-G-Service Manual
C15-18-20s D-L-G C20-25-30-35 D-L-G C15-18-20sC L-G C20-25-30-32C L-G-Service Manual
C15-18-20s L C15-18-20s C-L-HMC THETA 2.4 Woodward Engine-Service Manual
C15-18-20s L C15-18-20s C-L-PSI 4G63 Engine-Service Manual
C15-33-35 D-L-G C15-32C L-G-Service Manual
C15-35 D-L-G C15-32C L-G-Service Manual
C20-25-30-35 D-Isuzu Engine-Service Manual
C20-25-30-35 D-L-G C20-25-30-32C-L-Service Manual
C20-30 D-L-G C20-32C L-G-Service Manual
C40-45-50s-55s D C40-45-50s-55s L-Service Manual
C40-45-50s-55s D-Kubota Stage 5 Engine Truck-Service Manual
C40-45-50s-55s L-PSI 4X Engine Truck-Service Manual
C60-70-75 L-PSI 4X Engine Truck-Service Manual
C60-70-75-80 D-C60-70-75 L-Service Manual
C60-70-75-80D-Kubota S-5 Engine Truck-Service Manual
C60-70-75-80 D-Service Manual
C60-70-80 D C80D900 C60-70-75 L-Service Manual
C500 Y180-200-225S-225L-250S-250L-300S-300L-350-Service Manual
C500 Y950 CH-Service Manual
C500-Service Manual
CBX-TRX-FBX-Service Manual
CDP 100-164-Service Manual
CGC CGP 40-70-Service Manual
CGC CGP CDP 20-30-Service Manual
CGC40-50-55-60-70-PSI 4X Engine Truck-Service Manual
CGC-CGP 40-60-Service Manual
CGC-CGP 40-70 Service Manual
CGC-CGP-CDP 20-30-Service Manual
CGP CDP 16-50H-HYDROSTATIC TRANSMISSION-Service Manual
CM 5-7 CP 7 10 12-Service Parts Manual
CMP 15-18-20-25-30-Service Manual
CMP 15-20 D S L-Service Manual
CMP 15-20SD-CMP 15-20SL-Service Manual
CMP 20-30 D L G SF 20-30 D L G-Service Manual
CMP 40-45-50S-Service Manual
CMP 50-60-70-Service Manual
CMP20-25-30 D-L-G-Service Manual
CMP50-75 S D-L SF 50-75 S D-L-Service Manual
CMT 22 CPT 27-Service Parts Manual
CMT 27-Service Parts Manual
COP1-Order-Picker-Service Manual
CPD 100-164-Service Manual
CQ 20-25-30 D-L-Service Manual
CRX 10-13-14-15-18-20-25-Service Manual
CRX10-13 FL CRX14-15-18 FL CRX20-25 FL-Service Manual
CS 15 20-Service Parts Manual-1
CS 15 20-Service Parts Manual 2
CSM 7 10 15-Service Parts Manual
CSP 15-Service Parts Manual 1
CSP 15-Service Parts Manual 2
CST 10 15 20-Service Parts Manual
CTA 30 40 50D-Planned Maintenance
CTM-CEM 10-20-Service Manual
CTM-CEM 10-20-Service Manual-2
CTR-Service Parts Manual
CTT 3-Service Parts Manual
CTT 7 DASH SUPPLEMENT-Supplement Manual
CTT 7-Service Parts Manual
CTW-Service Parts Manual
CTX 40-70-Service Manual
CWP 20 22-Service Parts Manual
CY 150-165-180-200-Service Manual
DT 30E-50E-60E-DIESEL TOWING TRACTORS-Service Manual
EC 90-120-Service Manual
EC500 60-80B-Service Manual
ECG 20-32 GENESIS-Service Manual
ECG 20-32-Service Manual
ECS 17-30 HI PERFORMANCE SUPPLEMENT-Service Manual
ECS 17-30-Service Manual 2
ECS 17-30-Service Manual
ECX 20-32 EPX 20-30 Service Manual
ECX 20-32 EPX 20-30-Service Manual 2
ECX20-25-30-30X-32 EPX20-25-30-32-Service Manual
EPG 20-30 ECG 20-32 ECG 20-30x-Service Manual
EPX20-22-25-30-32 i-Service Manual
ESM 12-25-Service Manual
ESM II 12 THRU 25-Service Manual
ESX 12-25-Service Manual
EWP 45-Service Manual
FD-RD-DRIVE AXLE-Service Manual
G 127-G 127E-GP 127-GP 127E-Service Manual
GCS GPS-Service Manual
GCS -Service Manual
GEX 16-18-20s (4 Wheel) GTX 16-18-20s (3 Wheel)-Service Manual
GEX 20-30-Service Manual
GEX 40-45-50-Service Manual
GEX GTX-16-18-20S-3 WHEEL-4 WHEEL-Service Manual
GEX20-25-30s-30-32-Service Manual
GEX40-45-50-Service Manual
GPH DPH-50-60-70-75-Service Manual
GPH-DPH 50-60-70-75-Service Manual-2
GPM 20-30-Service Manual
GPX 35-40-50E-Service Manual
GPX DPX 30 55-Service Manual 2
GPX DPX 30 55-Service Manual
GPX DPX-30-55-Service Manual-2
GPX-DPX 30-55-Service Manual
GT 30-50-60E-GASOLINE TRACTOR-Service Manual
GT 30-50-60E-Service Manual
GTS20-25-30-33 D GTS20-25-30-33 L-Service Manual
GTS20-25-30-33 D-Isuzu Engine-Service Manual
GTS20-25-30-33 H-HMC R2.2 Stage 5 Engine-Service Manual
GTS20-25-30-33 L-HMC Theta Engine-Service Manual
GTS20-25-30-33 L-PSI 4G64-Engine-Service Manual
HWX-PWX-Service Manual
L20-25-30-33D-Xinchai Engine Truck-Service Manual
LEP20-25-30-32-Service Manual
LWio15-Service Manual
NOS 15-Service Manual
NP 15-20-12D-Service Manual
NPR 17-20-Service Manual
NPR 345 NPR 17-20-Service Manual
NPR-345 NPR-17-20-Service Manual
NS-NP 246-Service Manual
NS-NP 246-Service Manual-2
OP 7-Service Manual
OP 15B -Service Manual
OP 15X-Service Manual
OP-15-Service Manual
OSX 15-Service Manual
P-HWP-HWD-HWP 25-30-36-Service Manual
PPX 20-Electric Pallet Truck-Service Manual
PPXS 20-Electric Pallet Truck-Service Manual
PPXsio20 -Electric Pallet Truck-Service Manual
PSX16-Electric Stacker With Foldable Driver Platform LOT 83010-Service Manual
PT5-PT7-PTT5-PTT7-Service Manual
PTT5-7-Service Manual
PWC 30-PWT 7-Service Manual
PWD-HWD 25-30-36-Service Manual
PWD-HWD 30-40 SE-Service Manual
PWX-HWX 30-40-Service Manual
PX20-Pallet Truck-Service Manual
S20-25-30-35 D-Isuzu Stage 5 Engine Truck-Service Manual
S20-25-30-35 D-Isuzu Tier 4 Engine Truck-Service Manual
S20-25-30-35 D-Yanmar Engine Truck-Service Manual
S20-25-30-35 L-G S20-25-30-32 C-L-G-Ford 4G Ranger Engine-Service Manual
S20-25-30-35 L-G S20-25-30-32C -L-G-Ford Engine Truck-Service Manual
S20-25-30-35 L-G-HMC Theta Engine Truck-Service Manual
S20-25-30-35 L-G-PSI Engine Truck-Service Manual
S20-30-40 SP20-25-30-Planned Maintenance
S40s-40-45s-45 D S50s-50-55-60 D-Kubota Diesel Stage 5 Engine Truck-Service Manual
S40s-40-45s-45 D S50s-50-55-60 D-Kubota Diesel Tier 2 Engine Truck-Service Manual
S40s-40-45s-45 L S50s-50-55-60 L-Kubota LPG Tier 0, Tier 4(Stage5) Engine Truck-Service Manual
SF 20-25-30 D-L-G-Service Manual
SF 20-30 D-L-G-CMP 20-30 D-L-G-Service Manual
SF 35-45 D L CMP 40-50s D L-Service Manual
SF12-20S D-L-G SF15-20SLC CMP15-20S D-L-G CMC15-20SL-Service Manual
SF35-45 D-L CMP40-50S D-L-Service Manual
SF50-75S D-L CMP50-75S D-L-Service Manual
SF50-75S D-L CMP50-75S D-L-Service Manual-2
SRX14-16-Service Manual
SWX16-Electric Stacker Truck-Service Manual
SX12-16-Stacker-Service Manual
TM 10-16 EM 10-15s-Electrical Troubleshooting Manual
TM 12-25 36 VOLT EV-100-Service Manual
TM 12-25 Supplement (EV-100)-Service Manual
TM10-16 LOT 7000 EM10-15 SLOT 7005-TROUBLE SHOOTING EQUIPMENT-Service Manual
TMG 12-25-Service Manual
TMX 12-25 EPX 16-20 S-Service Manual
TMX 12-25 EPX 16-20s-Service Manual-2
TMX12-25 EPX16-20S-Service Manual
WP 30-Service Manual
WP 40-Service Manual
WP 40-Service Manual-2
WP 45-Service Manual
WP15-Electric Pallet Truck-Service Manual
WPio1-Electric Pallet Truck-Service Manual
WPIO12-Electric Pallet Truck LOT 8233-Service Manual
WPio 18-Electric Pallet Truck-Service Manual
WPio20 -Electric Pallet Truck-Service Manual
WPX 18-Electric Pallet Truck-Service Manual
WPX 20-Electric Pallet Truck-Service Manual
WPX 45-Service Manual
WS10MI-Service Manual
WS10-WS 10M-Electric Stacker-Service Manual
WSX12-14-Electric Stacker-Service Manual
WSXD 20-Electric Stacker-Service Manual
 
TECHNICAL TRAINING MANUALS-Contents:
 
BATTERIES SAND CHARGERS-TECHNICAL TRAINING
BRAKE  SYSTEMS-TECHNICAL TRAINING
COOLING AND EXHAUSTSYSTEMS-TECHNICAL TRAINING
ELECTRIC TRUCK TROUBLESHOOTING-TECHNICAL TRAINING
ELECTRICAL SYSTEMS IC LIFTTRUCKS-TECHNICAL TRAINING
FUEL INJECTION SYSTEMS-TECHNICAL TRAINING
FUEL  SYSTEMS-TECHNICAL TRAINING
HYDROSTATIC DRIVE-TECHNICAL TRAINING
IC PLANNED MAINTENANCE-TECHNICAL TRAINING
INTRODUCTION TO SCR-TECHNICAL TRAINING
INTRODUCTION TO THE IC GENESIS SERIES-TECHNICAL TRAINING
POWER TRAIN INTRODUCTION-TECHNICAL TRAINING
PRINCIPLES OF ELECTRICITY-TECHNICAL TRAINING
SCHEMATIC AND COMPONENTS-TECHNICAL TRAINING
TROUBLESHOOTING THE CTS 450 CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING  THE CURTIS CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING THE EV 1 CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING THE EV 100 CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING THE EV T 5 CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING  THE EV T 15 CONTROL-TECHNICAL TRAINING
TROUBLESHOOTING THE EV T100 CONTROL-TECHNICAL TRAINING
UNIVERSAL HYDRATORK-TECHNICAL TRAINING
 
 
TRAINING-Contents:
 
2.0-2.4L-SERVICE MANUAL Rev E
3.0L-SERVICE MANUAL Rev A
4.3L LPG SYSTEM -SERVICE MANUAL Rev.A
LPG CLARK CONTROL SYSTEM -SERVICE MANUAL
JUNIPER-LPG 2.4 L-SERVICE MANUAL
 
WIRING DIAGRAM-Contents:

All Models - Included in the SERVICE MANUAL section
 
WIRING DIAGRAM-TIER 2-TIER 3-Contents:
 
2.0 2.4 Mits Tier II SECM
2.0 & 2.4 Mits Tier III SECM 
C152 new pod
C152 Tier 2
C232 Dual Fuel
C232L Tier 2
CMP230 Tier II
CMP230 Tier III
CMP230D
CMP450 Tier 3
CMP570D
CMP570L Tier 2
P460 C460L
SECM 4.3L GM
 
 
SERVICE INFORMATION MANUAL-Contents:

00  ENGINE
 
00-4-70 D155 Diesel Fan to Crank R.P.M.
00-11-70 D155 Balancer Failure
00-13-70 Oil Leak Continental Engine
00-72-72 "S" Engine Assembly
00-152-76 Y112 Head Gasket Installation
00-158-76 D155S Smoking After Idle
00-203-77R Engine Vibration
00-216-78 New Continental Engines w/Sleeves
00-222-78 Flywheel Housing, Waukesha Engines
00-223-78 Engine Specs D-155G, D-155GA, D-176G
00-246-78 Detroit Diesel Warranty
00-268-79 4.154 Perkins Engine
00-273-79 Discontinue Detroit Diesel Start-up Inspections
00-275-81R Engine Balancer - C and CY355
00-278-80 Chrysler 318LH Engine Parts
00-287-81 C235 Front Gear Cover Alignment
00-288-81 Idler Gear Stud for Y112 Engine
00-291-81 C355 Valve Stem Oil Seals
00-292-81 Continental Engines
00-298-81 Exhaust Smoke Reduction
00-329-86R Hoof Governor Adjustment
00-331-82 Reboring F-245 Cont. Engine Blocks
00-335-82 Perkins Engine Shutdown Cable Return Spring
00-354-82 Cracked Cylinder Heads
00-394-83R Hydraulic Pump Idler Gear & Bushing
00-412-83 Aluminum Name Plates, Continental Engine
00-436-84 CTD-Rear Engine Mounting
00-442-84 Engine Balancers (Waukesha)
00-443-86R D155 & D176 Engines Burning Excessive Oil & Smoking
00-444-84 Engine Governors
00-450-84 Diesel Engine Shutdown - Y1625D
00-466-84 Ford Engine Valve Adjust
00-469-84 Engine Compression Test
00-485-85 Mitsubishi Valve Adjustment GCS/GPS
00-519-86 Mitsubishi Head Bolt Retorquing
00-524-86 Governor
00-531-86 Overhead M/C M/B
00-540-87 Ford 300 Engine Mount
00-541-87 Continental Y-112 Engines Blowing Head Gaskets
00-551-88 C500Y1015 & CT with Perkins Diesel Engine
00-554-88 1015 Perkins Engine Blow-By
00-559-88 Continental Engine Timing
00-595-89 Engine Mount Restraint - DT-25-50
00-605-90 Motor Mount Bolts
00-623-90 Oil Leak at Flywheel Housing - C500(Y)685, C500-915 w/Perkins Engine
00-653-92 Engine Dipstick
00-688-94 Aisian Governor Vacuum
 
01  COOLING & OILING
 
01-101-73 Water Pump - D155 Engine
01-112-74 Anti-Freeze Mixture Reduction
01-138-75 Perkins Engine Spin-On Lubricating Oil Filters
01-206-78 Continental Oil Pans
01-207-78 Advantages of using Anti-Freeze year round
01-239-79 Improved Cooling System - C685
01-265-79 Radiator Cleaning
01-282-80R Overheating C300-356
01-295-81 Improved Engine Cooling C300-356
01-593-89 Radiator - GT/DT-25-50 Tow Tractor, Lot Nos. 6940, 7025, 7026 only
01-609-90 Engine Oil Filter - DT 25-50 (Cummins Engine)
 
02  FUEL & EXHAUST Main Index
 
02-46-71 Chrysler Engine - IT60-80 - Lead-free Gas
02-93-73 Air Cleaner C(H)Y160-250SC, C(H)Y200-300LC
02-180-77 Flooding Zenith Carbs
02-182-77 Carb. Adjustments
02-201-77R Erratic Idle Condition
02-219-78 J&S LPG Carbs
02-261-79 Exhaust Pipe Breakage
02-277-79 J&S LPG Carbs - Poor Starting & Idling
02-310-81 Engine Air Cleaner
02-328-82 Non U.L. Approved Parts
02-340-82 Cold Weather Starting Aids
02-351-82 LPG Coupling Inspection
02-411-83 F227 & F245 Engines Hyd. Bypass R.P.M.
02-457-84 Carb. Leak after Engine Shutdown
02-499-85 Mitsubishi Carburetor Throttle Body
02-514-86 Air Filter Installation GC/GP
02-526-86 Injector Timing
02-590-89 LPG Fuel System Fittings & Connectors
02-695-96 Genesis Accelerator Cable Adjustment
02-724-98 Genesis Throttle Cable
02-748-00 Engine Timing/Idle Setting for CGC 470, CGP 460 Fuel Injection
 
04  CLUTCH
 
04-62-72 Power Clutch Assist on CH160-300 Machines
04-64-72 Power Clutch Assist Adjust on CHY160-300 Machines
04-66-72 Hydracool Clutch Brake CH(Y)355, CH(Y)685
04-97-73 Clutch Housing Breather Baffle CHY1625, CHY2030
04-108-74 C500-HY160/300 Hydracool Clutch
04-546-87 Clutch Bearing Support DPR 20/30
 
05  CONVERTER FLUID COUPLING
 
05-98-73 Hydratork Drive - 2,000-14,000 Capacity Machines
05-215-78 Torque Converter Bushing Damage
05-264-79 Improperly Installed Torque Converter Freewheel Bearings, Y-466 (2-speed
transmission) & Y-1015 (3-speed transmission)
05-501-85 C500Y800 Torque Converter
05-552-88 C500Y1630 Assembly Instructions for 28000 Converter
05-603-90 Torque Converter Drive Plate Bolts
 
06  TRANSMISSION (AUTOMATIC)
 
06-86-73 Series H-125 Trans. C(Y) 2,000-3,000 Capacity - Inching Valve Return Spring
06-135-77 H-200 Series Trans. Universal Hydratork
06-237-78R H-200 Series Transmissions
06-262-79 18000 Series Transmissions
06-271-82R Approved Transmission Oils
06-272-79 Transmission Coolers
06-296-81 H-200 Transmission Inching Valve
06-299-81 H-200 Trans. Hi/Low Oil Distributor
06-300-81 Towing Procedures - Automatic Transmission
06-334-82 Trans. Inching System - C300-40-50 (Lot 4630)
06-337-82 Installing Power Train - C500 100-135
06-338-82 Trans. 285333, Model 4420, prior to Lot 4576
06-350-82 Trans. Oil & Filter Change Intervals
06-370-82 Ford C-6 Trans. (Diesel only) CTA30-50D, Lots 3815-5002
06-395-83R 18000 Trans. Aluminum Turbine
06-477-85 HR 500 Transmission Oil GCS/GPS
06-480-85 28,000 Trans. Turbine Hub Bolts 1630
06-481-86 C500 160-300 Modulated Transmission
06-483-85 Trans. Cooler Hose GCS/GPS
06-488-85 Trans. Control Covers 685
06-492-85 Trans. Oil Blows Out Breather 355, 685
06-497-85 HR600 Trans. Pressure Test Ports
06-505-86 HR600 Trans. Contamination
06-515-86 Transmission Breather
06-520-86 HR500/600 Trans.
06-523-86 Trans. Oil
06-535-86 HR 500 Transmission Slippage
06-536-86 Inching Slave Cylinders
06-537-86 Y685 Trans. Contamination
06-549-88R TA12 Test Ports
06-550-87 28,000 Series Trans. Piston Seal
06-556-89R GCS 12/17 Trans. Filter
06-562-90R Transmission Fluids
06-579-89 Convertor Seals
06-622-90 Differential Fill Level - GCX 230, GPX 230
06-645-92 Transmission Pressure Regulator
06-646-92 Transmission Filter Leaks
06-652-93R TA-12/18 Control Valve Inching System
06-682-94 TA12/18 Control Valve Troubleshooting
06-685-94 Transmission Hesitation (HR600 2 speed only)
06-699-96 Y2235 18,000 Series Transmission Gear
06-723-98 Genesis Transmission fluid "burp"
06-749-00 CMP158, CMC158 Morning Sickness
06-750-00 CDP100/164 Flywheel Seal
 
08  TRANSMISSION (MANUAL)
 
08-22-70 CY160-300 Trans. (Part #283023)
08-88-73 IT50-80 N&W Trans. prior to Machine 485, Lot 2219  (Towable)
08-162-76 RD285 Trans. in C500HY 160-300 Models - Gear clash
08-171-76 C500Y 160-300 Hydratork Trans.
08-199-77 IT 40 Trans. Shifting into Gear
 
10  CONVERTER LINES & FILTERS
10-85-73 Trans. Cooler Lines & Filter Installation - C500,  C & CY355, 685, 1015
10-283-81 Trans. Cooling Lines - C235 & CY235
 
11  ELECTRIC - STARTER, IGNITION
 
11-92-73 Y112 Engine Distributor Timing C500(F)20, 25, 530 - begin Lot 2282
11-187-77 Tune-up Specs - Delco & Prestolite Distributors
11-192-77 Testing TRW Ignition System
11-307-82R Delco (10MT) Starters
11-413-83 Ignition Systems Distributors, Prestolite
11-441-84 Restart Problem on "S" Constructed Trucks
11-459-84 Neutral Start Switch
11-516-86 Wire Harness Diode
11-529-86 Starter Nose Bushing
11-532-86 Aftermarket Electronic Ignition
11-539-87 Starters (Engine)
11-561-89R Electronic Ignit
 
12  ELECTRIC - GENERATOR, VOLT REGULATOR, BATTERY, ALT
 
12-425-83 PW-Battery Retention
12-508-86 Battery Post Boot GCS/MC
 
13  ELECTRIC - LIGHTS, HORN, SIGNALS
 
13-32-71 ROS25-40 Power Disconnect Switch Failure
13-190-77 Horn Operation - 48-Volt Applications on EC 20 S30 w/Clark Control
13-198-77 EC500 "F" Lot 3905 - no Dual Voltage
13-210-79 Key Switch Failures - NP500
13-254-79 Accelerating Control Assembly. - ST245, SP245, HWP465, PF40-100
13-255-79 Erratic Temp. Gauge or Warning Light Operation
13-270-79 Gauge Wire Connector Nuts - C235, CY235, CY110-155
13-382-83R Key Falling out of Switch - ECA/EPA
13-387-85R ECA/EPA Accelerator Control
13-388-83 Control Linkage - ECA/EPA
13-430-83 Hour Meter Function - All Gas & Electric Trucks
13-453-84 Hobbs Hour Meters
13-565-88 Proper Curtis BDI for the ECS Trucks
13-581-89 Testing of Transducer Type Accelerator
13-582-89 Tight Turn Switches
13-583-89 Hard Steering on OP15
13-602-90 Installation of updated accelerators on older NP300’s and NP500’s
13-618-91R Hydraulic Control Valve Switches - Electric Riders
13-619-90 Seat Switch Failure - TM247 and E357 Trucks w/Opt Seat-Activated Parkin Brake
13-641-92 TM/ESM Curtis Wiring
13-647-92 ECS/TM Accelerator Pedal Angle Adjustment
13-665-93 NPR & ESM II Transducers
13-671-93 OP15 Key Switches
13-673-93 Replacement Horn Filters
13-716-98 Genesis Horn Contacts
13-733-99 Hand Master Switch
13-747-00 NPR & ESM II Transducers
 
14  ELECTRIC - WIRING, ACCESSORIES, OPT
 
14-3-70 ROS25, ROS40 Power Steering Pump & Motor
14-10-70 TW "B" Model Changes
14-16-70 Switch Panel - Raise/Lower ROS Platform for Service Adjustment
14-19-70 ROS40 Elec. Cable Reel & Cable Connectors
14-44-71 SCR Panel Power Cables - C185 Model 200 G.E. Control
14-53-72 Field Modification - Gas & LPG Wiring Harness
14-96-73 Wiring Harness - C(F) (Y)235, C(H) (Y)355, C(H) (Y)685, C(H)915,
C(H)Y1015, C(H)Y160-300
14-161-76 Field Accessory & Attachment Hook-Up - Elec. Trucks
14-163-76 NP500 Cold Storage w/Heaters
14-181-77 ROS25-40 Cable Reels - Improperly rewinding
14-276-79 Wiring Harness Routing - TW235, Lot 3290, w/EV1 SCR Control
14-308-81 Battery Connectors - TM10-15 (TM 127) & EM
14-346-82 Wire Harness Connectors - EM/TM/EPA/EPA
14-427-83 Contactor Panel Retainment - PW15-18
14-433-84R Battery Receptacles - All Electric
14-707-97  E357 & TM247 Accessory Relays
14-757-00  ECG Electric Cable Chaffing
 
15  ELECTRIC - WIRING, ACCESSORIES, OPT
 
15-63-72 ROS25-40 Elec. Cable Reels shorting
15-116-74 ROS25-40 Cable Reels - Stocking problem
15-117-74 ROS25-40 Cable Reels - Brush Holder Change
15-445-84 Wire harness - PW 15/18
15-617-90 Independent Sheave Installation on NP 15, 20, 12D Trucks
 
16  ELECTRIC - DRIVE MOTOR, PUMP MOTOR Main Index
 
16-25-71 EC60B, 70B, 80B Power Steer Pump Motor - excessive heat
16-42-71 ROS25-40 and Narrow Aisle Power Steer Motor failure
16-43-72 EC30, 40, 50E - Power Steer Motor Part 1753085 overheats
16-71-72 Pump Motor EC30-50E, Lots 2101/2162/2137/2221 - PS2 stud
16-74-73 Brush Seater & Commutator Cleaner Stone
16-79-73 EC30/55 Prestolite Pump Motor 1742553 - thrown or broken armature windings
16-81-73 TW20-25 Drive Motor Seal
16-104-74 E355 - Power Steer Motor Brush Wear
16-230-78 Hydraulic Pump Motor Failure - TW235
16-232-78 Elec. Motor Warranty Information
16-234-78 Drive Motor Oil Leaks - E685
16-245-78 E355/E912 Hyd. Pump Motor - Hyd. Pump Spacer
16-314-81 Pump Motor Coupler E355 (3908-1-4015), E912 (3726-13727)
16-326-82 Pump Motor Cooling Fan - ECA/EPA
16-330-83R Hydraulic Pump Motor - ECA/EPA
16-405-83  Oil Leak in Pump Motor - ECA/EPA
16-447-84  Power Steer Pump/Motor - TM/EM
16-467-86  ECA Brush Wear
16-470-84  Hydraulic Cooling Fan Failures
16-513-86  Servicing Permanent Magnet Motors
16-566-88 Proper Drive Motor Brush Replacement on ECA Trucks
16-567-94R Motor Warranty
16-575-90R Pump Motor Bracket/Strap Breakage on ECS & TM247
16-584-89  Proper Shimming of Drive Motor
16-613-90 Pump Motor Strap Breakage - TM247 (thru Lot #7250)
16-626-90 Pump Motor Spline Replacement  (Prestolite)
16-658-93 HWD/PWD Oil Leaks
16-660-93 ECS Short Drive Motor Life
16-704-96 TM247 Noise in Drive Motor/Axle
 
17  ELECTRIC - CONTROL PANEL, CONTROLS
 
17-12-70 ROS25-40 Sump Controlled Speed Restrictor Unit
17-23-70 G.E. SCR Controls - Reverse Battery Connections
17-29-71 Solid State Systems Analyzer - G.E. C185 & C300 Systems
17-30-71 ECS30SG Speed Voltage & Current Limit Specs omitted from C-80 Checkout
 
Procedure
17-40-71 Solid State Control Cards - C185/C200/C210/C310/C250 - Moisture
 
Contamination
 
17-50-71 #1 Cards - 991423, 991424, 991873, 1728446, 766783
17-54-72 SCR Control Panel Cover - Contamination
17-55-72 Improper Adjustment - Solid State Controlled Elec. Trucks
17-57-72 Solid State Systems Analyzer Part 1801139
17-60-72 Use of Fire Extinguishers on SCR Equipment
17-78-73 Sealing #1 Control Cards
17-91-73 Addition of Zener Diode in Speed Potentiometer Circuit
17-103-74 ST-245 & HWP SCR Truck Fuses
17-109-74 Models 210 & 310 SCR Control Panel - Control Card failure
17-113-74 G.E. Model 200 Control - #2 Rectifier Failure
17-118-74 Solid State Controls - Speed Pot Failure
17-120-74 New Style Speed Control - ERT/NST/ST - Setting Pot. & Switches when repair
or service is performed
17-127-79R Speed Potentiometers
17-160-76 NS, NP300-500 SCR Panel Wire Harness w/Square D TrucPak 200 Control
17-179-77 Replacement of 1789911 Directional Control Switch
17-202-77 #5 Rectifier Failures in G.E. 210 Panels
17-205-78 SCR Control - Nuisance Tripping of MDP
17-212-78 SCR Current Limits
17-214-78 SCR Control - Premature Thermal Cut-back - TW235
17-217-90R Heat Conductive Thermal Compound
17-228-78 Power Conversions - Square D Model 100 Panel - ST245 & HWP
17-252-79R #1 Card Tune-Up (G.E.) - E235/E355/TW125/TW235 (210/310)
17-258-79 EV1 Commonality
17-311-81R Incorrect Wiring Diagrams (G.E. 210 or 310 Control)
17-319-84R Heat Sink Insulation Kits (G.E. 200/210 or 300/310 Controls)
17-368-83R Pump Motor Calibration - ECA/EPA
17-381-83 Erratic SCR Operation
17-431-83 Main Power Fuse
17-432-84R Contactor Coils - E685
17-451-84 Powrworker Forward/Reverse Switch
17-463-84 ECA/EPA Hyd. Pump Control
17-464-84 ECA/EPA Hyd. Pump Control Overheat
17-612-90 Slow Pickup of the F and R Contactor Coils - TM247 w/EV100 “T” Control only
17-643-92 Corrosion Protection
17-675-93 E685 No 1A After Plug
17-725-99 Intermittent Operation of PS Contactor (TM247)
 
19  ELECTRIC - CONTROL PANEL, CONTROLS
 
19-39-71 SCR Control Checkout
19-67-72 SCR Control - Intermittent shoot-through condition
19-169-76 NP300, NP500 Hour Meter Circuit - intermittent drop-out of Directional
 
Contactors
 
19-173-76 H-B Contactors - Loosening Contactor Post Nuts
19-175-77 Nuisance Tripping - SCB/SRN Function - EC20, 25, S30 w/Clark Control
19-226-78 Thermal Protector - Improper Resistance Readings
19-247-78 Nuisance Tripping - SCB/SRN - E235, E355
19-297-81 SCR Cooling Fan - ECA/EPA
19-316-84R Capacitor Peak Voltage Measuring Block
19-318-82R Slow Travel Speed - All Electrics
19-320-81 Pump SCR Control/Diagnostic Indicator (LED) - ECA/EPA
19-321-82 Switch Actuator - ECA/EPA
19-322-82 12-Volt Converter - ECA/EPA
19-324-82 Facts About Slow Speed - All Electrics
19-333-82 Narrow Aisle Trucks w/Square D Control
19-347-82 SCR Cooling Fan Housing - ECA/EPA
19-356-82R Accelerator Linkage - NP, NS300, NP500
19-391-86 Service of the 12 Volt Converter
19-397-83R Hydraulic Control Overheating - ECA/EPA
19-398-83 Slow Hydraulic SCR 1A Pickup - ECA/EPA
19-408-83 Optional Hydraulic SCR 1A Contactor - ECA/EPA
19-409-83 Brake Switch Wiring - ECA/EPA
19-489-85 ECA Pump Control
19-512-86 Intermittent Elect. Prob. TM145
19-533-86 New G.E. EV1 "W" Control Card Changes
19-542-87 HWP 465 with EV-10 Control
19-543-87 Artisan Timer NP246
19-544-87 Cessna Valve Switches
19-568-88 EV1 Oscillator Card Identity and MOV Installation
19-569-90R Proper Wiring of Accessories
19-570-88 Sealing the Counterweight Compartment on the EC
19-585-90R Static Electricity
19-591-90 Square D to EV-1 Conversion - NP500 (NP245), Lots #2750 thru #3537
19-592-90R Conversion from Square D to EV-1
19-614-90 ECA/EPA Traction Control (conversion from J9 to R9)
19-615-90R E912 Conversion from J9 to R9 EV-1 - EC500-90/120
19-628-91 Use of a Current Shunt
19-634-92R EV-T5 Enhanced Card
 
19 ELECTRIC - CONTROL PANEL, CONTROLS (CONT)
 
19-642-92 Intermittent Shutdown
19-650-92 Intermittent PMT on TM145
19-654-92 ECS High Performance 10/11 REC Failures
19-655-92 Bench Programming the EV-100 LXT Card
19-661-93 Intermittent Severe Plugging TM,ESM
19-676-01R Electric Truck Factory Card Settings
19-677-93 NPR345 EV-T15 Status Code Instruction Book
19-679-95R IR Compensation Chart
19-680-94 Intermittent Status Codes, 91 thru 95
19-681-94 EV-T15 Status Code Retrieval
19-703-96 NPR/ESMII Solenoid Card Protection
19-726-99 TMG Diagnostic Status Codes
19-729-99 Card Plug and Terminal Lube
19-730-99 -99 Status Code
19-731-99 -30 and -68 Status Codes
19-745-00 ESM247 No Lower Function During Lift Interrupt
 
20  DRIVE AXLE - DIFFERENTIAL
 
20-61-72 Drive Unit Leakage - TW125-1-2235, TW235-1-2206 & above
20-76-73 Drive Unit Oil Seepage - TW125, TW235
20-119-74 Drive Axle Breakage - Stand-Up & Powrworker Trucks
20-123-74 Drive Units - TW/EC300 - Excessive Gear Noise or Motor Failure
20-167-76 NP300, NP500 Drive Unit Crankcase Lubrication
20-172-76 EC300 Drive Unit - Excessive Gear Noise
20-332-82R Noisy Drive Unit - P/HWP/PF/S/ST/NST/ROS/LTC & SP
20-344-83R Loose Drive Axle Spindle Bolts - C500Y1625-2030 w/Air Brakes only
20-365-82 Drive Axle torque - ECA/EPA
20-367-82 Power Train & Drive Axle Mounting - C300Y466
20-384-83 Axle End & Hub Grease Damage
20-414-84R Drive Wheel Retention - PW
20-420-83 Drive Axle Mounting - ECA/EPA
20-434-84R NP Drive Unit
20-437-83 Axle End Bearings - Sit-Down Riders
20-547-87 CTA Drive Axle Bearing Lube
20-563-88 HR600 Differential Fill Level
20-564-88 HR600 Ring Gear Bolts
20-571-91R TM Drive Axle Mounting Bolts
20-572-88 Correct Drive Axle Oil for ECA/ECS
20-608-94R Brake Drum Assy - GCS/GPS 12/17; GCS/GPS MB and GCS/GPX 230
20-625-90 Servicing the PWD/HWD Drive Unit Pivot Bearing - Pallet Trucks
20-627-91 OP-15 Drive Unit
20-640-92 ESM Axle Seal Guards
20-678-94 Wheel Bearing Retainer (Dual Wheel)
 
21 PROPELLER SHAFT - U-JOINTS
 
21-38-71 New "U" Joint - IT50, 60, 70 Lots 2119 & 2173
21-188-77 Lubricating Pump Drive Shaft "U" Joint on C500(Y)100-150 Models
21-752-00 CDP100/164 Drive Shaft Bolts
 
22  BRAKE SYSTEM - WHEELS & TIRES
 
22-196-77 ROS25/40 Brake Hose Reel - Improper Operation Main Index
22-385-83 Park Brake Cylinder Oil Leaks - ECA/EPA
22-415-83 Truck Performance - PW15/18
22-417-84R Replacement of Wheel Studs
22-438-83 Cushion Tire Inspection
22-700-96 Y2235 Wheel Stud Torque
22-708-98 Split Wheel Safety
 
23  BRAKE SYSTEM - WHEELS & TIRES
 
23-17-70 TW20, 25B Hand Brake (Lot 2139 only) Main Index
23-28-71 ROS25/40 - Brake Linkage Adjustmens
23-45-71 Tire, Wheels & Rim Safety
23-48-71 Drive Wheels - CY100C/CY120C/CY140C/CHY100C/CHY120C/CHY140C
23-65-72 Pressurizing TW Pneumatic Tires - Trucks Built w/Cast Wheels since April 1972
23-89-74 Hand Parking Brake - TW125 (prior to Lot 2301),  TW235 (prior to Lot 2302)
23-90-73 Brake Bleeding - C(H)Y160-300 Trucks
23-100-73 Wheels & Tires - C(H)Y100-140C, C500(H)Y160-300
23-115-74 Air Brake Axles - C(H)Y20-30 Series
23-130-74 TW235 Master Cylinder - 01-2206, Lots 2247-747-2330
23-132-82R Diagnosis/Service-Brake Valves-Part Nos. 1685979/2311568/1767214/1767215
23-134-75 Noisy Service Brakes - IT40 & CTE
23-137-75 Use of Radial Ply Tires
23-148-75 Brakes - C500(H)Y60-70-80, C500 100-120
23-177-77 Seat Brake Mounting Bracket Bolts - EC500 20/25D, EC500 30/55F
23-178-78 I.C. Truck Model Brake Bleeding Procedures
23-193-77 C300Y40 - Brake Shoe & Lining Kit 840763
23-194-77 Improperly Assembled Motor Parking Brakes - NP300, Lot 3490, NS300, Lot 3495, NP500, Lot 3535
23-195-80R Brake Lining Set - C685/CY685/E685/E912/C915
23-197-77 Dual Drive Wheels - IT40 & Clarktor
23-209-79R Brake Squeal - CY466
23-221-78 Temporary Brake Lock-Up - Straddle Carrier
23-227-78 Brake Master Cylinder Problems - ERT-2 (Tugger)
23-241-78 Brake Lock-Up - C235 - CY2030
23-244-78 Brake Backing Plates - TW-125, Lot 3215 & below, TW235, Lot 3221 & below
23-249-78 Drive Wheel Bolts - UT40 & UT60
23-251-79 Trans. Inching Control - CY1015, Lots 3820/3821/ 3822/4005/4110
23-259-79 Brake Shoe & Lining Kits - CY1625/CY2030, Lot 2258 & above
23-260-79 Brake Shoe Adjustment - HWP & PF
23-281-81R Brake Squeal - C300Y466
23-286-81 Seat (Park) Brake Linkage - E235 (Lots 3792-4010), E355 (Lots 3907-4015)
23-293-81 TM Parking Brake
23-315-81 Brake pedal Bracket - TW125, Lots 2956/3215/3216/3780/3781/3782/3915
23-325-82 Plastic Hydrovac Vacuum Port - C500Y1200-120-150
23-327-82 Dual-Duty Tire Rating - C500Y160/Y200
23-339-82 C500-800 Brake Lining
23-343-82R Drive Wheel Hub & Drum - C500Y1625-2030
23-348-82 Hydrovac - CTAD 30-40-50
23-360-82 Park Brake Cylinder - ECA/EPA
23-369-82 Brake Drum Spline Wear-C500(Y)355, EC500-355, C40-50, CY40-50
 
23 BRAKE SYSTEM - WHEELS & TIRES (CONT)
 
23-372-82 Removal of Air from Brake System - ECA/EPA
23-375-82 Brake Cam Adjusters - CK-20-26-30
23-377-82 Brake Drum & Hub Turning - C500Y110-155
23-380-83 Park Brake Cylinder Operation
23-407-83 Brake Disc Stacking
23-423-84 Service Brake Pedal Effort - C500Y355
23-452-84 Park Brake Cylinder Operation
23-490-85 TM 10-15s Brakes
23-495-85 HR 500 Brake Burnishing GCS/GPS
23-527-90R Brake Squeal & Short Life
23-548-88 Brake & Inching Adjustment
23-576-88 Seat Actuated Parking Brake
23-599-90 Parking Brake rattles
23-604-90 ESM Brake Adjustments
23-635-91 Cone Shape Load Wheels
23-638-92 PWD/HWD Handle Pull
23-639-92 Poor Traction
23-648-92 ECS Brake Push Rod Wear
23-656-93 Brake Set-up MB & X Trucks
23-657-93R ESM Adjustable Brake Linkage
23-662-93 TM247 Spongy Brakes
23-664-93R Brake Drum Turning
23-684-94 Mechanical Park Brake Release for ECS w/Seat Operated Park Brake
23-692-95 Genesis Wheel Nuts
23-693-95 ESM245 Brake Adjus tment
23-697-96 Y2235 Brake / De-Clutch
23-701-96 GC(P)X 35/55 Brake Pedal Adjustment
23-710-98 ECS - Oil On Brakes
23-711-98 Brake Repair, Genesis (IC Only)
23-712-98 E685 Axle End Brake Wear
23-721-98 Genesis Brakes
23-718-98 GCX/GPX 35/55 Brake Bleeding
23-753-00 CDP100/164 De-clutch Switch
23-755-00 CGP / CGC 460 & 470 Brakes, Re-plumbing Return Line
23-756-00 CGP / CGC 460 & 470 Brake O-Ring Leakage
 
24  BRAKES - AOH-COMPRESSOR-VALVE-RESERVOIR
 
24-594-89 Air Compressor - C500Y180-350 w/Cummins 6BT engine
 
25  STEERING GEAR - LINKAGE
 
25-35-71 NST Caster Adjustment
25-51-72 Correct Caster Adjustment - NS & NSP
25-176-77 Power Steer Gear Seal - EC500
25-213-78 Steering Gear Leakage - TW125
25-224-78 Power Steer Gear Shaft Seals - E355
25-402-83 Handle Spring Tool - PW15/18
25-406-83 Steer Wheel Squeak - ECA/EPA
25-629-91 HWP/HWD Caster Modification
25-637-91 P/PWD Handle Modification
 
26  STEER AXLE - POWER STEER PUMP, CYL & PLUMB
 
26-6-70 Power Steer Cyl. Seal Kit - 136861
26-8-70 C(H)Y160-300 Steer Spider Ball Studs - 858236
26-14-70 Power Steer Pump Failure - 2,000-8,000# Trucks
26-27-71 EC30E, 40E, 50E Power Steer Cyl. Ball Stud Breaking Main Index
26-37-71 EC60B, 70B, 80B Power Steer Cyl. Ball Stud Breaking
26-80-73 Drive Tang, Splines & Coupling Lubrication
26-84-73 ROS Power Steer Drive Unit
26-126-74 Steer Linkage EC50, 60, 70 "A" Model, Lots 581-2092
26-131-74 581 Series - IT50-60-70-80 - Loss of Steering
26-136-75 Power Steer Cyl. Piston Rod Seal
26-164-76 Steer Axle Assembly. - 191711 for C500Y20-30, Lots 3115/3450/3451
26-174-76 Power Steer Lines & Fittings for UT40-60, Lot 3475
26-186-83R Power Steer Ball Stud Breakage (Part 796153) EC500-30/55F
26-231-78 Steer Axle - NP500 - Excessive Movement
26-233-78 Steer Axle Maintenance - UT40-UT60
26-267-79 Power Steer Filter - UT40-UT60
26-290-81 Steer Arm Assembly - NP500 (thru Lot 4001)
26-301-81 Binding Steer Linkage - TM10-15S (TM127)
26-344-82 Drive Axle Spindle Bolts Loosening
26-371-82 TRW Power Steer Trouble Shooting - C500-235 (being Lot 4155)
26-389-83 Leaking Steer Cylinder - ECA/EPA
26-421-83 P.S. Cylinder Mounting Insulators - C300 356
26-424-83 Steer Tire Interference - ECA/EPA
26-449-84 Steering Valve (2385389)
26-472-86 Steering Response
26-473-84 Steer Axle Wheel Bearings
26-491-85 EC 300 Steer Axle
26-553-88 1630 Steer Axle Mount Bushing
26-555-89R GCS/GPS/ECS Steer Cylinder Packing Tools
26-557-88 GCS/GPS 17/30 Steer Wheel Bearing Adjustment
26-558-88R GCS/GPS 17/30 Steer Cylinder Seal Kit
26-578-88 915 Hard Steering
26-580-94R King Pin Bearing Adjustment
26-589-89 Steer Axle (2394774)
26-596-90 Power Steering Cylinder, C500YS-160/250, C500YS-200/300, C500Y-350G
26-597-90 Steer Axle, C500YS-160/250, C500YS-200/300, C500Y-350G
26-601-90 Steer Axle Main Beam
26-606-90 Steer Axle Knuckle
26-607-90 TM Steer Wheel Bearings and Hub
26-616-90 Steer Torque Generator - ESM245
26-644-92 ESM Steer Actuator
 
26  STEER AXLE - POWER STEER PUMP, CYL & PLUMB (CONT)
 
26-689-95 Steer Alignment
26-696-96 Y685, 710U & 711U  Steer System Adjustment
26-706-96 NPR Steel Steer Tubes
26-709-98 ESM Steer Housing Replacement
 
29  HYD SYSTEM - SUMP THRU PUMP
 
29-58-72 TW125 Sump Tank - Oil blowing out of Breather
29-69-72 1748034 Hyd. Unit used on Powrworker Pallet Machines Main Index
29-73-72 Hyd. Pump - Y5275 Series w/6V53 G.M. Diesel Engine
29-82-73 TW125 - Insufficient Sump Tank Capacity
29-102-74 "ST" Hydraulic Pump Failure
29-122-74 EC60-70-80 - Hydraulic Sump Filter Cap Leak
29-124-74 Binding Cessna Double Pumps after installing 889817 Repair Kit
29-129-74 Hydraulic Sump Filter Clamp & Seal - IT581 Series
29-133-75 TW125 Sump Capacity - Trucks w/180" MFH & above
29-165-77 EC500 30 thru 55 "F" Model - begin Lot 3155 - possible mismatch of Sump Tank,
 
Sump Filter and/or Cover Plate
 
29-166-76 EC500 30 thru 55 "F" Model - begin Lot 3155 - improper assembly of Sump Filter
 
Cover
 
29-170-76 NP500 Hydraulic Compartment - Oil Leak
29-183-77 TW125 Sump Level
29-191-77 Hydraulic Unit Replacement - HWP40, 60, PF40-100
29-240-78 Hydraulic Filters - UT40 & UT60 - Improper Maintenance
29-248-78R Hydraulic Sump Tank - TW125, TW235 - Insufficient Capacity
29-317-81 How to Fill a Sump Tank - ECA/EPA
29-400-83R Sump Tank Dip Stick - ECA/EPA
29-404-83 Hydraulic Pump Noise - ECA/EPA
29-416-83 Hydraulic Pump/Motor Assembly - PW
29-454-84 Sump Tank Dip Stick, S & SP
29-456-84 Main Hydraulic Pump Seal
29-577-88 Burping Hydraulic Oil out of Breather
29-690-94 Clark Pump Part #2805268
29-698-96 Y2235 Sump Oil Spewing Out Sump Breather
29-713-98 ECG Dipstick Tube Modification
29-719-98 GCS/GPS127E Filter Housing Leaks
29-735-99 CDP100-164 Hydraulic Oil
29-734-99 ECG Hydraulic Oil Burping from Sump
 
30 HYD SYSTEM - CONTROL VALVE & LINKAGE
 
30-33-71 Vickers CMD-41 Main Valve - C500-60, 70, 80
30-114-74 Hydraulic Systems Bypass Settings
30-218-78 Main Hydraulic Valve - NP500 (Part 2324150) - Leakage
30-238-78 Main Hydraulic Valve -355 (Part 2352986) -Vendor Error (April-November1977)
30-263-79R Hydraulic Control Valve - C235 (begin Lot 4155)
30-303-81 Main Hydraulic Valve - TM10-15S (TM127), Lots 4365/4366
30-304-81 Main Hydraulic Valve - TM10-15S (TM127), EM
30-323-82 Main Hyd raulic Valve - ECA/EPA/TM10-15S/EM
30-359-82 Quad Lift Pressures - C500 & EC500-355/C500 & EC500-685
30-383-83 Loosening of Valve Lever Mounting Bracket - ECA/EPA
30-392-83R Hydraulic Valve - S, SP
30-410-83 Changing from petroleum oil to water glycol  fluid
30-460-84 Hydraulic Valve Spool Seal Weep
30-468-84 C500Y1015 Hydraulic Press for TSU
30-487-85 Cascade Quad Upright Operating Pressure
30-498-85 Service Replacement Hydraulic Valve
30-506-86 Aux Valve Flow Control
30-573-88 New Hydraulic Control  Levers for TM247
30-600-90 Main Hydraulic Control Valve Vibration with Aux. Valve Options
30-631-91 Tilt Lock Valve Spring
30-751-00 CDP100/164 Hydraulic Relief Valves
 
31  HYD SYSTEM - PIPING, FITTINGS
 
31-5-70 Assembly of Hose Fitting - No-Skive Hose & Hose Ends
31-18-70 SP & NSP20-30 Pantograph Hoses - Working Loose & Leaking
31-26-71 Loctite Sealant w/Teflon
31-31-71 NSP40 Pantograph Hoses - Cyl. Fittings & Hose Leaking
31-155-76 S, SP w/FFL, TSU - Secondary Pump not going into Hydraulic Bypass
31-446-84 Main Pump Hydraulic Hose
31-517-86 Cowl Hoses
31-621-90 Power Steering Hose Failures - ESM245 (prior to ESM245-011107827)
 
32  HYD SYSTEM - HYD CYL, HYD MOTORS
 
32-94-73 Tilt Restriction C500(F)(Y)20,25,S30 - Lots 2238  & 2244
32-121-74 Tilt Cylinder - IT50,60,70,80, Series 581 N&W - Loose Anchor Bolts
32-185-77 C500-100-120 Tilt Cylinder Rod Ends
32-250-78 Repacking Tilt Cylinders - C1625 & Larger
32-284-80 Pantograph Reach Cyl. Rod End, Clark Part 2752004, Group 32.509 -NP300-246,Lots3995/3996/4435, NP500-245, Lots 4000/4001/4002/4003/4590
32-345-82 H.O.L. Lift Cylinders - ECA/EPA/GCA/GPA
32-455-84 Reach Cylinder Rods, NP, NS
32-522-86 Tilt Cylinder Piston and Rod
32-630-91 PWD/HWD Lift Cylinder Rod End
 
33  HYD VALVE - FLOW, DIVERTOR, RELIEF, SOL CONTROL
 
33-36-71 Field-Installed Hydraulic Attachments EC30,  4050E-1-1201 & Above,EC60,70,80B-1-2104 & Above
33-364-82 Tilt Speeds - ECA/EPA
 
34  UPRIGHT - RAILS - CARRIAGE - FORKS Return to
 
34-15-70  Full Free Triple-Stage Upright 2,000 thru 10,000 Main Index
34-21-70  CS & ECS30 Std. Upright - w/o Cyl. Safety Stop
34-34-71  IT-60 Upright Trunion Cap Mounting Bolts working loose
34-41-71  Full Free Lift Uprights Trouble-Shooting Guide
34-47-71  Replacement Trunion Mounting Rings - Triple-Stage Uprights
34-52-72  Self-Aligning Lift Chain Anchor Nut - Part 510659
34-87-86R Repair Welding Procedure (Uprights, Carriages, Forks, Steer Axle)
34-95-73  Uprights
34-141-75 Repacking Clark Compound Cylinders
34-142-75 C500Y & C500HY 20 30 Carriage Roller Shaft Breaking
34-153-76 NP300 & 500 Pantograph Shimming
34-157-76 Using Packing Tools for Compound Lift Cylinders
34-189-77 Narrow Aisle Truck Lift Forks
34-200-77 Fork Pin Repair Kit - 2000-3000-Lb. Forks
34-208-78 Quad Stage Uprights
34-229-78 Upright Installation - Failure of Upright Trunion "Fiberglide" Bearing, Stainless-Steel Race - 1625 & 2030
34-235-78 Standard Uprights - Loose Upright Piston head and/or Cylinder Gland
34-236-79R Compound Upright Cylinders - Stationary Tube
34-243-78  C&CY355, E355, NS300, NS&NST245, S&SP245, TW235 & ROS 245 SheaveCarrier Guide Bushing
34-269-80  Service Replacement - Load Back Rests
34-274-79  Lift Cylinder Flow Valve (Regulator) Assembly
34-302-81  Leaf Chain Repair
34-305-83R Manufacturing Standards for C500 Lift Cyl. Tubes & Rods & 1000 Series
 
Cylinders
 
34-309-82   Stop Plate, Pantograph Flow Control Valve - NP300 (Lots 3995/3996), NP500(Lots 4000/4001)
34-312-81   Lift Cylinder Bleeder Valve (Multi-Stage Uprights)
34-341-82   H.O.L. Uprights Lifting out of Sequence - ECA/EPA
34-355-84R  Lift Chain Adjustment
34-361-82   Using U.S.-Build Upright on European Truck - TM145 - 48 Volt
34-366-82   Rail Flaking - All Current Upright Products
34-373-82   M1000 Triple-Stage Upright - ECA/EPA
34-376-82   1015  Tilt Speed Restrictors
34-393-83   Upright Shimming Inspection - ECA/EPA
34-399-83R  Loosening S.S Mounting Bolts - ECA/EPA
34-422-83   Flow Control Valve
34-426-83   Push Rod Lever (Lifting Link) - PW15-18
34-429-83   Roller Guards - 1000 Series Uprights
 
34  UPRIGHT - RAILS - CARRIAGE – FORKS (CONT)
 
34-476-85 Chain Anchor Torque
34-482-85 Fork Retainment
34-486-85 Hi-Vis Uprights for C500 Trucks
34-500-85 Hi-Vis Upright
34-507-86 Upright Interference
34-528-86 Free-lift Misstaging
34-560-88 Upright Cylinder Mounting Bracket
34-574-88 New Packing Kit for M1004, M1009, M1018, M1027 & M1028
34-586-89 Replacement of Upright Mounting Pins
34-587-89 New Packing Kit for NP Lift Cylinders
34-620-90 New Lift Cylinder Packing for M1047 Uprights
34-632-91 PWD/HWD Fork Modification
34-670-93 Fork Wear Calipers
34-691-95 Chain Adjustment, Marina Upright
34-694-95 Upright Jerk M1020, M1021, M1022 & M1023
34-702-96 Loaded Lift Speeds
34-737-99 Upright Trunion Bolt Retainers
 
35  LINKAGE (POWRWORKERS) Main Index
 
35-1-70 Lubrication - Pallet Truck Trail Wheels
35-56-72 ROS25 Load Wheel Rubbing
35-110-74 "C" Model Powrworker Load Wheels for "B" Model Powrworkers
35-145-75 "C" Model Powrworkers w/Dual Load Wheels - premature failure
35-211-79R Load Wheels - NP300 & NP500
35-362-82 Non-Standard Length Forks - PW15/18
35-428-83 Exit Roller - P & HWP
35-511-86 PW Lift Linkage Pin Retainment
35-538-86 P/HWP 465 Torque Tube
35-636-91 Pallet Entry Slides
 
38  BODY - FRAME - BRACKETS - COUNTERWEIGHT
 
38-24-83R Frame Repair - C60,70,80, C500 685
38-159-76 NS300 Prior to 1-3211, NP300 Prior to 1-3207 Drive Unit Mounting Plate WeldBreaking at Frame
38-225-78 Cracked Frame Welds - N(s) (P)300
38-285-80 Stabilizer Bar Kit - C356 Thru Lot 4630
38-379-83 Less-Hood Shipment - ECA/EPA
38-403-83 Leaking Battery Acid - ECA/EPA
38-448-84 Articulation Stops
38-458-84 Battery Pivot Post
38-475-85 LPG Tank Mount GCS/GPS
38-598-90 Tilt Cylinder Anchor  C500Y160-300,  prior to Lots 7017 and 7022
38-611-90 Hydraulic Pump Mounting Bracket - E357 (thru Lot #6945)
38-705-96 Side Entry Battery Box Gate
38-714-98 ECG Frame Shim to Counterweight
38-715-98 Battery Stops for ECG
38-722-99 GCX710/711 Frame Repair
38-736-99 GCX/GPX 35-55 Frame Cracks
38-742-99 CDP100 / 164 Frame / Upright Interference
 
39  BODY - DASH - HOOD - SEAT - CAB - TRIM
 
39-2-70  ROS25/40 Door Hinge Failure
39-7-70  EC30E,40E Overhead Guard - Leg Cracking
39-49-71 Retractable Overhead Guard - Threads stripping out of Mounting Bolt Holes inCounterweight
39-70-72 OHG Mounting Ball - EC500E
39-204-78 Seat Pillow Block - Mounting Plate loose - E235/E355
39-313-81 Lubrication after Steam Cleaning - ECA/EPA
39-358-82 Trucks w/o Hoods - ECA/EPA 17/20/22/25
39-390-83 Cover Plate Latch - intermittent operation - ECA/EPA
39-401-83 ECA/EPA Seat Deck
39-440-84 D.O.G. Brace Latch Field Kit, NP/NS
39-471-86 Hood Spring Pivot Support
39-484-85 Outside Storage of Trucks
39-509-86 Seat Deck Heat
39-588-89 ECS Hood Props
39-717-98 ECG Cracking Hoods
39-738-99 OP15 DOG Field Repair
 
40  PLATE & DECALS (NAME, DATA, INSTRUCTION, ETC.)
 
40-9-70R Lubricating Oil for Detroit Diesel Engines
40-20-70 Citgo LP-Gas Engine Oil
40-59-72 TW125, TW235 - Checkout Sheet
40-107-74 Electric Lift Truck & Powrworker Specs
40-147-75 Clark Tool & Equipment Catalog
40-220-79 Clark Packing Tools
40-242-78 Incomplete Truck Information, Telephone Requests for Assistance
40-279-80 Field Assembly Instructions - C500Y800D w/Container Handler
40-280-81R Metric Hand Tools
40-316-82 Capacitor Peak Voltage Measuring Block
40-357-82 Field Assembly Instructions - C500Y400/650
40-363-82R Polyurethane Paint
40-418-83 Inspection of Critical Load Joints
40-461-84 Single-Speed Trans. Performance Spec.
40-479-85 Brake Piston Tool ECA/EPA GCS/GPS
40-496-85 Engine RPM  GCS/GPS  MC & MB
40-502-86 Noise Suppression
40-534-86 Spec. Power Steer Tools
 
43 HYDROSTATIC TRANSMISSIONS
43-741-00R Hydrostatic Set-up - Genesis C & P 365 Hydrostatic Models
43-754-00 Hydrostatic Set-up - Genesis GEF 40-50 Hydrostatic Models
 
50  PIPING - ADAPTING DEVICES TO HYD SYSTEM
 
50-75-73 Repair Kit - Internal Hose & Wire Adaptations
50-105-74 Clark Brand Hose Reel - Change from Right to Left Hand
50-128-74 Synflex Hose
50-146-75 NS300, NP500 Hose Reels 2322282, 2334936 - prewinding, resealing
50-289-81 Internal Hose Adaptation - NP300 (Lots 3207-4453), NP500  (Lots 3341-4003)
50-306-81 External Hydraulic Hose Reels
50-386-83 Aux. Hoses & Cable - ECA/EPA
50-510-86 Internal Hose Installation
50-525-86 Internal Hosing
50-728-99 NPR Tri-Line Hose (Cold Storage)
 
PLANNED MAINTENANCE MANUAL-Contents:
 
540 RUBBER TIRED  LOADER-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
685-Y 685-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
915 PERKINS GAS-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
C 30-40-50-PLANNED MAINTENANCEADJUSTMENT PROCEDURES
C 500 355-PLANNED MAINTENANCE ADJUSTMENTPROCEDURES
C 500 Y 60-100-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
CTA 30-40-50 D-PLANNED MAINTENANCEADJUSTMENT PROCEDURES
E 235 EV 1-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
ECA-EPA-PLANNED MAINTENANCEADJUSTMENTPROCEDURES
P-HMP 465 LOT 6020-6025 ANDABOVE-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
PW-PLANNED MAINTENANCEADJUSTMENT PROCEDURES
S 20-30-40 SP 20-25-30-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
ST 245-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
TM 10- 12-12SWITH G.E.CONTROL-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
TM-EM 10 THRU 15 S-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
TM-EM 10 THRU 15 S-SERIES TM-EM 127-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES 
V 235 LPG LOT 3250 ANDABOVE-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
Y 1015-PERKINS DIESEL-PLANNED MAINTENANCE ADJUSTMENT PROCEDURES
PIT STOP MANUAL-Contents:
 
PIT STOP MANUAL-CUSHION
PIT STOP MANUAL-ELECTRIC
PIT STOP MANUAL-GENERATION 2
PIT STOP MANUAL-MISCELLANEOUS
PIT STOP MANUAL-PNEUMATIC
 
OVNER MANUAL-HEAVY DUTY WALKIE STACKER-REACH AND TILT FEATURE-Contents:
 
BGNR
 
OVERHAUL MANUALS-Contents:
 
685-Y685-GAS AND DIESEL-OVERHAUL MANUAL
C(F)30-40-50,CV(F)40-5O-OVERHAUL MANUAL
C300-C 356-0VERHAUL MANUAL
C5OO (Y)-20-25-S30 OVERHAUL MANUAL
C5OO-915-PERKINS GAS-OVERHAUL MANUAL
C5OO SERIES-OVERHAUL MANUAL
C5OO Y160-S230-Y1625-0VERHAUL MANUAL
C5OO-OVERHAUL MANUAL
CLARKLIFT C5OO TRUCK-OVERHAUL MANUAL
CLARKLIFT C5OO-OVERHAUL MANUAL
DPR-20-25-30 DIESEL ROUGHH TERRAIN LIFTTRUCKS-OVERHAUL MANUAL
EC 235 ER & EV l-OVERHAUL MANUAL
EC-60-80 36-48 VOLT-OVERHAUL MANUAL
EC 5OO-355 36-48 VOLT-OVERHAUL MANUAL
IT 30-40 B-OVERHAUL MANUAL
IT 500-600-700-800-OVERHAUL MANUAL
NP-NS 300 LOT 3205 AND UP-OVERHAUL MANUAL
NST-NS-NSP 20-30-40-OVERHAUL MANUAL
PW15- 18-SERIES PW 186-OVERHAUL MANUAL
S 20-S 30-S 40-SP 20-25-30-OVERHAUL MANUAL
SAFE MAINTENANCE-OVERHAUL MANUAL
TM 10-12-15 S OVERHAUL MANUAL
TM 247-0VERHAUL MANUAL
TW 20-40 TRI-WHEEL-OVERHAUL MANUAL
 
MAINTENANCE MANUAL FOR OLDER CLARK-Contents:
 
280 V TRANSMISSION
400 POWERSHIFT TRANSMISSION
TRI-LOADER REPAIR MANUAL
 
CLARK ERROR DISPLAY CODES-Contents:
 
CLARK GEN 2 DASH CODES
 
CLARK FILTER DCC CROSS REF-Contents:
 
FILTER DCC CROSS REF
 
CLARK FAULT CODES-Contents:
 
FAULT CODES
 
 
This factory manual is distributed freely and globally under the terms of the GNU Public License, the GNU Lesser General Public License (LGPL), with free/open distribution license As demonstrated by EU Laws reported by Commission Regulation (EC) N1400/2002 article 4 (2) of 31 July 2002 car makers must give to independent garages and other interested persons, access to repair information. Selling service data, catalogs of spare parts, technical specifications information, workshops, technical repair and diagnostic data for trucks, vans and passenger vehicles does not constitute any kind of infringement of rights, this information is not intellectual property of software corporations or car maker. This item does not infringe any copyright, trade mark, or other rights or any of eBay's listing policies.