Clymer 1985-1987 Kawasaki ZX500 and Ninja ZX600 Service Repair Maintenance Manual
M452
Full color wiring diagrams
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints /
Safety first / Torque specifications / Fasteners / Lubricants / Parts
replacement / Basic hand tools / Test equipment / Mechanic's tips
/Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency
troubleshooting / Engine starting / Engine performance / Engine noises /
Engine lubrication / Clutch /Transmission / Charging system / Starting
system / Electrical problems / Ignition system /Excessive vibration /
Carburetor troubleshooting / Front suspension and steering / Brake
problems
CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Maintenance intervals / Tires / Battery / Periodic
lubrication / Engine oil and filter change / Front fork oil change /
Swing arm bearing lubrication / Uni-trak linkage lubrication / Drive
chain lubrication / Periodic maintenance / Drive chain adjustment /
Brake fluid change / Throttle cable adjustment / Choke cable adjustment /
Air filter / Coolant change / Suspension adjustment / Suspension
adjustment / Tune-up / Valve clearance / Compression test / Spark plugs /
Electronic ignition / Carburetor / Idle speed / Carburetor
synchronization / Specifications
CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head
cover and camshafts / Cam chain tensioner / Rocker arm assemblies /
Cylinder head / Valves and valve components / Cylinder block / Piston
and piston rings / Oil pressure relief valve / Oil pressure switch / Oil
cooler / Secondary sprocket, shaft and starter motor clutch / Crankcase
/ Crankshaft / Connecting rods / Specifications
CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Specifications
CHAPTER SIX / TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / External shift
mechanism / Shift detent / Transmission gears / Specifications
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel valve / Fuel level sensor /
Air suction system / Emission control / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Transistorized ignition / Electric starter / Lighting
system / Switches / Wiring and connectors / Instrument cluster /
Thermostatic fan switch / Water temperature sensor / Horn / Junction box
and fuses / Wiring diagrams / Specifications
CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan /
Thermostat / Water pump / Hoses / Thermostatic fan switch and water
temperature sensor / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire
changing / Handlebars / Steering head / Brake plunger and anti-dive /
Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel
balancing / Tire changing and repair / Rear shock absorber / Rear swing
arm / Specifications
CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad pads / Brake calipers / Front rear master
cylinder / Brake hose / Brake disc / Bleeding the system /
Specifications
CHAPTER THIRTEEN / FAIRING ASSEMBLY
SUPPLEMENT / 1988 AND LATER SERVICE INFORMATION
Periodic lubrication / Periodic maintenance / Suspension adjustment /
Tune-up / Engine / Cylinder head cover and camshafts / Cylinder head /
Oil cooler / Clutch release mechanism / External shift mechanism /
Transmission gears / Fuel tank / Fuel valve / Air suction system
/Radiator and fan / Thermostat / Front wheel / Front forks / Electric
suspension control system (ESCS) / Rear shock absorber / Brake pad
replacement / Brake calipers / Bleeding the system / Front fairing /
Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1985 1986 1987 Kawasaki ZX500 (Europe)
1985 1986 1987 Kawasaki ZX600A
Clymer Manuals Kawasaki ZX500 Manual
Clymer Manuals Kawasaki Ninja ZX600A Manual
ZX500 (Europe) (1985-1987)
Ninja ZX600A (1985-1987)
Publisher : Clymer
Language : English
Softcover : 292 pages
ISBN-10 : 0892875852
Item weight : 625 g
Dimensions : 17.78 x 1.91 x 26.04 cm