New High Quality Industrial Air-cooled Chiller 5HP/480V/3PH/60HZ

 

Technical Specifications

 

5HP Air Cooled Industrial Water Chiller

 

                           Model

Item                                    

5HP

Power

3ph-480v/60hz

Cooling Capacity

Kcal/h

12855

kw

15

Coolant

Type

R407

Control Method

Copper Capillary

Compressor

Type

Scroll (Panasonic)

Power(HP)

5

Condenser

Type

Finned Condenser

Fan Power(kw)

0.18*2

Environmental Temperature

≤45℃

Evaporator

Type

Tank

Water Flow(L/min)

100

Tank Volume(L)

60

Pipe Diameter

1”

Pump

Power(HP)

0.5

Lift(m)

19

Safety Protection

Current Overload protector, high and low pressure switch, electronic timer delay, fault display system

Weight(kg)

170

Dimensionsmm

1250*630*1240

 

Note1.Cooling capacity is based on

      Inlet/Outlet temperature of freezing water 12℃/7℃

      Inlet/Outlet temperature of cooling water 30℃/35℃

2.Working Range

    Outlet Temperature of cooling water5℃-35℃

    Temperature difference of cooling water3℃-8℃

3.Unit Convert

     1kw=860kcal/hr       1RT=3024kcal/hr   

     1kcal/hr=3.969BTU/hr  1horsepowerHP=0.735KW

 

IV. Installation instructions

 

1. Lay the chiller machine in an indoor air position, and there should be some room around in order to operate and repair.

2. According to the chiller machine installation diagram, connect the waterpipe. Chilled water and cooling water ought to be separated. The water system pipeline should avoid changing direction to avoid lower the water pressure. Chilled water pipe should be kept cold. Make sure that the whole water pipeline is connected correctly, then operate the machine.

3. The connection pipe diameter reserved by set is the standard pipe diameter. When there is a long-distance transmission, we suggest using the same standard or one level lower pipe to connect. If the diameter of pipe is smaller than the standard diameter, please ask the manufacturer whether could be used, otherwise, the water pump and the compressor might be damaged.

4. This machine is three-phase five-wire or one-phase three-wire. Choose national standard line in accordance with current as the specifications of the power line please.

5. This machine is strict tested. Users can use it as long as you connect the water pipe and power line in accordance with circuit diagram.

 

 

 

V. Machine maintenance 

 

1. When the unit is running, please pay attention to the pressure gauge. The high pressure should be lower than 20kgf/cm2, while low pressure should be higher than 2.0kgf/cm2. If the number is too higher or lower, it demonstrates that there would be a fault or you are not using it correctly.

2. Condenser and evaporator of chiller unit should be cleaned after using period of time.

3. If you stop using chiller unit for a period of time, the leaf of water pump might be solidified by crud. When starting up the machine again, you must use a screwdriver to stir the motor back cover wind leaf to avoid pump leaf getting stuck to burn the motor.

4. All the electronic components and protection equipment of unit have been strict tested. Do not change or demolish when checking and repairing. The forced running in the absence of protection will damage the unit.

5. The best temperature of chiller machine is 7℃-12℃, 5℃-35℃ is okay. If the starting up temperature is higher than 35℃ may lead to high pressure protection, compressor overloading, relay tripping and even soluble plug dissolving and blowing up.

6. Chiller machine belongs to high professional machine, so it should be used and maintained by professionals. Non-professionals do not operate or repair the machine to avoid danger.

 

 

VI Electrical Connection Diagram

VII Fault List

Fault

Description

Test Conditions

Troubleshooting

Solution

Comp.P high

High pressure of compressor

Test when the compressor button has pressed

Stop compressor only without affect other equipments to work. 

Check if the input is consistent with the switch setting.

Comp.P low

Low pressure of compressor

If the [LP check delay] is 0, test when the compressor button has pressed;

If the [LP check delay] is not 0, then compressor runs the test.

Comp overload

The compressor overload

Compressor runs the test.

Check if the input is consistent with the switch setting.

Comp.I high

The current of compressor is too high

Check if the rated current of compressor1 is input is reasonable.

Comp.I low

The current of compressor is too low

Check if the measure tool of the compressor1 current is connect.

Temp.low AL

The liquid temperature is too low

Test after cold pump starts

Stop the compressor and delay to stop the cool pump, and do not stop the cold pump.

Check if the Liquid temperature is lower than the set temperature of Liquid protection.

T.high warn

The liquid temperature is higher than the warn value.

If HT detect dlyis 0,detect when the cold pump starts; if HT detect dlyis not 0,detect when the cold pump has run for set time.

Alarm only without affect other equipments to work.

Check if the Liquid temperature is higher than the set temperature of Liquid warn.

Temp.high AL

The liquid temperature is too high

If the [Temp.high AL] is set “Pump keep”,Stop the compressor and delay to stop the cool pump, and do not stop the cold pump;

If the [Temp.high AL] is set “Pump stop”, Stop the unit in case of fault.

Check if the Liquid temperature is higher than the set temperature of Liquid protection.

Anti-freez.AL

Antifreeze alarm

Power on to test

Stop all the compressor and cool pump, and do not stop the cold pump.

Check if the antifreeze input is consistent with the switch setting.

Probe break

The liquid temperature sensor is break

Check if the temperature probe is in proper contact.

Probe short

The liquid temperature sensor is short

Cool overload

The cool pump or fan overload

Test after Cool pump starts

Stop compressor and cool pump or fan only

Check if the fan1 overload input is consistent with the switch setting.

Cool.I high

The current of cool pump or Fan is too high

Check if the rated current of cool is input is reasonable.

Cool.I low

The current of cool pump or Fan is too low

Check if the measure tool of the cool current is connect.

Cool W.flow AL

Lack of cool water flow

Test after the cool pump starts for [Cool on delay] time.

Stop compressor and cool pump or fan only.

Check if the cool water flow input is consistent with the switch setting.

Cold W.flow AL

Lack of cold water flow

Test after the cold pump starts for [Pump on delay] time

If the [Lack of liquid] is set “Pump keep”, Stop compressor and cool pump in case of fault.

If the [Lack of liquid] is set “Pump stop”, Stop the unit in case of fault.

Check if the cold water flow input is consistent with the switch setting.

Pump overload

The cold pump overload

Test after cold pump starts

Stop the unit

Check if the cold pump overload input is consistent with the switch setting.

Pump.I high

The current of cold pump is too high

Check if the rated current of cold is input is reasonable.

Pump.I low

The current of cold pump is too low

Check if the measure tool of the cold current is connect.

Phase AL

The three-phase power input is alarm

Power on to test

Stop the unit

Check if there is default phase or anti-phase in the three-phase power input and if the switch is correct.

Water level AL

The water level is low

Power on to test

If the [Low liquid lv] is set “Pump keep”, Stop compressor and cool pump in case of fault.

If the [Low liquid lv] is set “Pump stop”, Stop the unit in case of fault.

Check if the water level input is consistent with the switch setting.

Need Maintain

The total time of compressor run over the allow value

Test after cold pump starts

The unit cannot start once stops (the accumulative operation time of compressor exceeds the set value).