Full Factory Service Manual (328 pages) on CD in PDF Format to suit RMZ250 years 2007, 2008 and 2009.

Free PDF Viewer and instructions included.

This is a high quality and very comprehensive manual. 

Handy if your like me and prefer to work on your own bike at home.

NOTE: If you would like a electronic copy (direct download) instead of CD please leave a message requesting this during checkout in the message to seller section - a download link will be provided ASAP.

21/2 OVERSEAS BUYERS, download only (no CD)

Free postage.

Table of Contents

General Information
Location of Parts
Accessory
Fuel and Oil Recommendation
Operating Instructions
Transmission
Break-In (Running In)
Exterior Parts

Periodic Maintenance
Periodic Maintenance
Spark Plug
Air Cleaner
Engine Oil and Oil Filter
Oil Strainers
Engine Coolant
Clutch Cable
Throttle Cable
Hot Starter
Engine Idle Speed
Crankcase Breather Hose
Fuel Hose
Fuel Filter
Valve Clearance
Cylinder Head, Cylinder and Piston
Muffler Silencer
Drive Chain and Sprockets
Drive Chain Guide, Buffer and Tensioner
Brakes
Front Fork
Rear Suspension
Wheels and Tires
Steering
Lubrication
Compression Pressure Check
Oil Pressure Check

Troubleshooting
Engine
Carburetor
Radiator (Cooling System)
Chassis
Brakes
Electrical

Machine Tuning
Carburetor Tuning
Front Fork Tuning
Rear Suspension Tuning
Suspension Balance

Engine Removal and Installation
Engine Removal and Installation

Cylinder Head, Cylinder and Piston
Construction
Engine Top Side
Engine Top Components Inspection and Service

Clutch
Construction
Clutch Plate
Primary Drive Gear and Clutch Sleeve Hub
Clutch Release Camshaft

Kick Starter
Construction
Kick Starter

Gearshifting
Construction
Gearshift Linkage

Transmission and Crankshaft
Construction
Engine Bottom Side

Lubrication System
Engine Lubrication System

Fuel System
Fuel Tank and Fuel Valve
Carburetor
Throttle Position Sensor

Cooling System
Construction
Engine Coolant
Cooling Circuit
Radiator
Water Pump

Electrical System
Cautions in Servicing
Location of Electrical Components
Ignition System
Magneto Rotor
Stator

Front and Rear Wheels
Construction
Front Wheel
Rear Wheel

Front and Rear Brakes
Construction
Brake Fluid Air Bleeding
Brake Fluid Replacement
Brake Pads Replacement
Brake Disc Inspection
Caliper
Master Cylinder
Brake Lever
Brake Pedal

Front Fork and Steering
Construction
Steering

Rear Suspension
Construction
Rear Shock Absorber
Swingarm
Rear Suspension Linkage

Servicing Information
Service Data
Tightening Torque
Special Tools
Wiring Diagram
Cable Routing
Wire Harness Routing
Fuel Hose Routing
Hot Starter Lever Installation
Fuel Tank Cushion Installation
Radiator Hose and Carburetor Hose Routing
Radiator Hose Routing
Crankcase and Cover Installation
Magneto Installation
Front Brake Hose Routing
Rear Brake Hose Routing
Rear Brake Pedal Setup
Front Number Plate Installation
Handlebars Setup
Clutch Cable Adjuster
Rear Wheel Spokes Installation
Exhaust Pipe and Muffler Installation
RIM Lock Installation
Front Fender Installation
Rear Fender Installation
Frame Cover Installation
Frame Cover Cushion Installation
Specifications
Optional Parts
Setting Data