if you need 380V type,please leave a message in order,we will send 220V type by default.
Package included:
1 x 4.5KW ATC Automatic Tool Change Air Cooled Spindle Motor 220V ( 24000rpm, 3-phase,800Hz, 4pcs bearing )
1 x BT30-ER25 Tool Holder
2 x Aviation plug
English user manual
Procuct Name | 4.5KW air-cooled ATC spindle |
Power | 4.5KW |
Voltage | 220V (380V also in stock) |
Torque | 3.6 Nm (Torque peaked at 12000 rpm) |
Speed | 12000~24000rpm/min |
Frequency | 800Hz |
Current | 15A |
Collet | BT30 |
Pole number | 4 |
Cooling Type | air cooling |
Barometric pressure | 6 bar |
Fixed way | Two side,screw fixed |
Number of phases | 3 |
Bearing | 2*7008 2*7006 |
Warranty | 2 year |
Packing list | 1pcs spindle |
1) This spindle is built-in type spindle motor, built-in three asynchronous motors,by the inverter control.As the spindle has a compact structure,high power, big torque, small vibration, low noise characteristics,so it can achieve high speed,high powe cutting,high precision and high stability operation.
2) The bearing of spindle use grease lubricated angular to contact bearings,can be achieved lifelong lubricating within the life cycle.
3) The spindle use forced coolling mode to coolling motor,front and rear bearings.Coolant flow through the reasonable arrangement cycle watercourse of the spindle body,thus can take the heat generated of the spindle rotation speed, to achieve thermal equilibrium,let spindle temperature within a certain constant value. External cooling device effect:maintaining a constant temperature of the coolant.
4) The spindle built-in PTC 140 temperature sensor(Technical parameters are visible in other sections of this specification),you can read it anytime if you need to protect the motor temperature.
5) The tool clamping methods:this spindle built-in automatic tool change device,shank form is BT30.
Spindle model: | RTM120x103-30-24Z/4.5 220V | Voltage: | 220V |
Maximum speed: | 24000rpm | Rated frequency: | 800Hz |
Electric current: | 15A | Motor pole: | 4Pole |
Rated power: | 4.5KW (S1) | Peak power: | 5.4KW (S6) |
Rated torque: | 3.5Nm | Peak torque: | 4.2Nm |
Product characteristic curve graph:
Wiring definition:
Power supply, Fhermal, Fan
Proximity switch and push button switch:
Details:
Technical parameters | ||
No. | Project | Standard |
1 | Spindle blowing dust/seal gas pressure (MPa) | 0.2-0.25 |
2 | Spindle gas seal gas flow (L/min) | 65±10 (When on Working) |
3 | Cooling water pressure (MPa) | ≧0.25 |
4 | Cooling water flow (L/min) | ≧2.5 |
5 | Cooling water temperature(℃) | 24-28 |
6 | Spindle static state pulse (µm) | ≦3 |
7 | Spindle vibration (mm/s) | ≦1.0 |
8 | Spindle assembly method | Bottom mounting(6-M8) |
9 | Motor windings Pressure test (V/M) | 1000V/1 minute withstanding Voltage test |
10 | Tool Interface | BT30 |
11 | Inverter Specifications | 5.5KW (220V) |
12 | Fitment | Woodworking machinery, polishing industry, etc. |
5. Spindle installation explanation
1) Fan cooling system description
When the spindle rotates, the rear fan system must be started to ensure the correct supply voltage and the supply voltage is 12V.
2) Air sealing control (AS)
In order to prevent water or impurities enters internal of the spindle,spindle will have gas sealing device,the gas seal machine must be started start with the machine at the same time. And the need to go through multi-stage filtration.
3) Compressed gas quality requirements
The quality requirement of gas which is used in gas seals:
Oil content: ﹤0.01mg/m³
Solid particle: ﹤5µ m
Pressure dew point: ﹤7.5℃(0.7MPa)
4) Running-in program instructions
Only all monitoring issued no failures operational signals,at the same time,all safety devices have been installed and working properly,then allow start spindle.
Note: new or spindle which is not used for a long time must to be running slowly.First,start run spindle for half an hour as 25% of the maximum speed,then increase to 50% of the maximum speed,to run 15 minutes,finally, increase to maximum speed.It’s need to check the temperature of the spindle during the whole process, spindle will get hot, but not hot hand, if the spindle becomes hot, pls stop the operation and contact our customer service department.
5) Product backend interface instructions
No. | Function | Definition |
1 | Gas sealing (Protection of impurities into the spindle 0.2-0.25MPa) | Ф6 |
2 | Return air (piston reset 0.35-0.45MPa) | Ф6 |
5 | Power supply (Spindle power lines with thermistor) | U/V/W/ Ground wire |
6 | Intake air (Spindle loose knife 0.5-0.6MPa) | Ф6 |
7 | Sensor (spindle tool change signals 24V) | Broach / loose knife |
8 | Fan (spindle cooling) | 12V |
6) PTC140 Temperature coefficient thermistor parameters
Our products are equipped with a single thermistor PTC140, it can be used for spindle temperature protection.
Parameter name | Parameter symbol | Single core | Three core Series connection | Unit |
Maximum DC working temperature | Umax | 30 | 30 | V |
Rated control temperature | Tk | Designed according to user | ℃ | |
Rated control temperature tolerance |
| ±5℃ | ±5℃ | ℃ |
Rated control temperature tolerance |
| ±0.5℃ | ±0.5℃ | ℃ |
Resistance value on 25℃ | R25 | ≤100 | ≤300 | Ω |
Rated control temperature | Tk-5℃ | ≤550 | ≤1600 | Ω |
Rated control temperature | Tk+5℃ | ≥1330 | ≥4000 | Ω |
Rated control temperature | Tk+15℃ | ≥4 | ≥12 | KΩ |
Thermal response time | Ta | ≤5 | ≤5 | S |
Dielectric strength | Uis | AC2.5 | AC2.5 | KV |
Maximum control temperature | Tkmax | 180 | 180 | ℃ |
Maximum allowable storage temperature | Tmax | 180 | 180 | ℃ |
Minimum allowable storage temperature | Tmin | -40 | -40 | ℃ |
7) Product Tool Change Signals Description
Sensor Model (0-24V, PNP), The spindle built two sensors.wiring Diagram is as follows:
1. Response broach knife signal, when the knife handle is hang, black sensor output signal;
2. Response loose knife signal, when the knife jaws open,black sensor output signal;
Shipping
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