3D Printed Tubular Latch Jig Guide - for EUROSPEC TLS5025, TLS5030, TLS5040, TLS5050 Heavy Sprung Tubular Latch

This jig is designed to be used with the following Eurospec / Carlisle Brass models (select the correct fence/backset above):
We also offer the RADIUS version (TLS50XXEB/SSS/R - simply select 'RADIUS' in the shape option above.

These latches have a 60x25mm face plate, 65x25mm keeper. Sold by Toolstation as part number 54678, 39594, etc. The latch is not included. Can be used on all doors between 35mm and 45mm due to adjustable fences.

This listing is for a kit that contains both the jig for the main face plate, as well as the jig for the strike plate / keeper.

Designed to be clamped (or screwed) to a door and results in a perfect latch recess. The fences on both jigs are adjustable allowing for perfect positioning on any door thickness between 35 and 45mm.

The jig kit allows for the latch faceplate (and keeper) recesses to be cut, as well as pilot holes for:
  • Faceplate mounting screws
  • Latch barrel centre
  • Door handle centre (and bolt-through door handle holes)
Pilot holes are 3mm and can be drilled or marked with a Pica pencil. The jigs also feature notches allowing alignment with the centreline of the door or frame rebate.

These jigs come as a kit which includes the standard latch jig along with a 'slimline' strike plate / keeper jig designed to be used on door linings/frames when the door stop and architrave are in place. This jig features a short fence and smaller deck (with a removable extension) so as to not interfere with the door stop. The deck thickness is 15mm. When used with door stop thicker than this, the jig will need some shims or the door stop will need to be removed. The fence on this jig is adjustable to allow for correct positioning of the keeper.

Lightweight and easy to use. Printed in durable PETG. All hardware included is A2 stainless steel.

Designed to be used with a 12-13mm template router cutter (such as the Trend 1/4" Template Profile Router Cutter 12.7 x 9.5mm shown in the photos). The cutter is not supplied with the template.

Process
  1. Install your cutter in your router and set the depth to match the thickness of your latch faceplate
  2. Adjust the fence so that the jig is central on the door edge (use the marks to line up the jig with the door edge centre line)
  3. Mark the centre line of your latch on the edge of the door
  4. Line up the centre line marks mark on the jig with the door marked centre line and clamp the jig in place
  5. Router the faceplate recess and use a chisel to finish the corners
  6. Before unclamping the jig, swing the flap across the face and pilot drill (use a 3mm drill or Pica pencil) the three holes in the face
  7. Pilot drill the door handle centre hole (carefully choose the correct backset hole)
  8. Un-clamp the jig and spin it around; re-clamp with the stop on the other side of the door; drill the final door handle centre hole on other side of door
General Notes

The colour of the template may vary based on materials in stock when your order is placed.

As with any template, we strongly recommend you try the template on a spare piece of wood first to ensure it's compatible with your latch and cutter. If the latch face plate is a little tight, use a file or some sandpaper to gently remove some material from the inner faces of the jig.

Always secure the jig, then position the router carefully within the jig before switching it on. Equally, ensure the router has fully stopped before removing it from the jig. This will prevent damage to the jig.