Clay Tempered Folded T10 Steel Full Tang Japanese Samurai Katana Sharp Sword

Product  Parameter:

Number: HE1099

Overall: 103cm/40.6''

Blade: 70cm/27.5''

Handle: 26 cm/10.24''

Width: 3.2 cm/1.26''

Thickness: 0.7cm/0.28''

Bo-hi: No blood groove

Material:Damascus folded steel,百炼钢

Hardness(HRC): 60

Hamon: Handmade Real hamon

Rayskin: Genuine shark rayskin

Saya: Wood scabbard with delicate bamboo design

Craft: traditional folded and forged 1095 high carbon steel by 15 times(32768 layers),clay tempered,quenched,Shiage-tōgi polished.

Fittings: High quality Brass+Iron tsuba

Damascus Folded Steel:
     In the forging process , the most useful process is the folding, where the metals are forge welded, folded, and welded again, as many as 24 times(15 times is the best). The folding removes impurities and helps even out the carbon content, while the alternating layers combine hardness with ductility to greatly enhance the toughness. The less impurities, the harder and sharper the blade will be. We have done cutting tests on the blades. it can cut bamboo(young bamboo tree), grass mattings and slice paper(The blade should be tilted at 45 degrees). 
 
Clay Temper:
      To maximize both the cutting edge and the resilience of the sword spine, a technique of differential heat-treatment is used. In this specific process, referred to as differential hardening or differential quenching, the sword is painted with layers of clay before heating, providing a thin layer or none at all on the edge of the sword, ensuring quick cooling to maximize the hardening for the edge. A thicker layer of clay is applied to the rest of the blade, causing slower cooling. This creates softer, more resilient steel, allowing the blade to absorb shock without breaking.

 If you don't like the color or the style of the mountings, you can choose different ones from the options below. Just tell us your choice before purchase. 

TSUBA

The tsuba (鍔, or 鐔) is usually a round (or occasionally squareish) guard at the end of the grip of Japanese swords. They contribute to the balance of the sword and to the protection of the hand. The tsuba was mostly meant to be used to prevent the hand from sliding onto the blade during thrusts as opposed to protecting from an opponent's blade.

 

TSUBATSUKA-ITO & SAGEO


Tsuka-ito is the wrapping of the tsuka and sageo (下緒 or 下げ緒) is a hanging cord that is passed through the hole in the kurigata (栗形) of a Japanese sword's saya.

 

SAMEGAWA


Samegawa(鮫皮)is the ray or shark skin wrapping of the tsuka (handle/hilt).

 

SAYA


The saya is a wooden scabbard for the blade; traditionally done in lacquered wood.

It is freefor engraving English words,Chinese characters and Japanese Kanji.
 
 
 
 
 
You need pay additional $20 for engraving patterns (dragon, lion, etc.) or other logos.

Forming

Swords can be shaped by a variety of metalworking techniques.The primary techniques are forging and stock removal.
Forging uses heat to bring the material to a malleable state. The material is then hammered to shape, typically using hammer and anvil together with specialized set and fuller tools depending on the particular technique.


Stock removal shapes the sword from prepared stock that is larger in all dimensions than the finished sword by filing, grinding and cutting.


Quenching

After the blade has been shaped, the sword would be quenched. We quench our swords in either water or oil. Water quenching produces a tougher edge which can also be hardened further more using clay. Blades quenched in oil are still considerably hardened and do have superior flexibility compared to a water quenched blade.


The more rapidly a blade cools down, the harder it becomes. Thus, when a hot blade enters the water, the water also gains heat and the blade will cool more gradually. Therefore, the first part of the blade that enters the water will be the hardest. Therefore, the technique of quenching was also very important. If a blade has any flaws from forging (air bubbles, ash), it will break immediately during the quenching process.


Tempering

After quenching, the sword will be quite tough and brittle, with little flexibility. To overcome this, the blade would undergo a tempering process. The blade would be reheated to a certain temperature degree then allowed to cool naturally. The blade would be slightly less tough afterward but have a greater degree of flexibility – the art would be to perfectly balance the blade for toughness, sharpness and flexibility.


Modifying Shape



Finishing

Finishing encompasses polishing, decorating, and crafting and assembling the hilt, guard and sheath.
The swordsmith would be most concerned with the state of the blade itself and possibly decorating the blade and preparing the guards and pommel. Other artisans would likely be involved in the work of fashioning the hilt, sheath and other furniture; and in any fine decoration.



Polishing

When the rough blade is completed, the swordsmith turns the blade over to a polisher, whose job it is to refine the shape of a blade and improve its aesthetic value. The polishing process almost always takes longer than even crafting, and a good polish can greatly improve the beauty of a blade, while a bad one can ruin the best of blades. Early polishers used three types of stone, whereas a modern polisher generally uses seven.On high quality blades, only the back of the blade and the adjacent sides, are polished to a mirror-like surface. To bring out the grain and hamon, the center portion of the blade, and the edge are usually given a matte finish. Microscopic scratches in the surface vary, depending on hardness. Smaller but more numerous scratches in the harder areas reflect light differently from the deeper, longer scratches in the softer areas. The harder metal appears more matte than the softer, and the manner in which it scatters light is less affected by the direction of the lighting.


After the blade is finished it is passed on to a mountings-maker for fashioning the hilt, sheath and other mountings.

International Buyers – Please Note:
a) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.
b) Please check with your country’s customs office to determine what these additional costs will be prior to bidding/buying.
 
 
The shipment will be prepared and get shipment as soon as possible when you place the order. The shipping time is different according to the different area.
US: 10-15 days
AU: 8-12 days
Ca: 10-15 days
Others: 25-60 days

It is international shipment, so there are many factors influenced, please let us know if there is any question, we will try our best to make things right for you.
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