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1095 Carbon Steel Clay Hardened Japanese Samurai Sword Sets Katana + Wakizashi

Product Description

Samurai katana as a weapon is famous for its beautiful shape. They are used as art collection and the symbol of samurai soul. Our sword allows you to make a collection or to send to friends as a present.
This katana can be taken apart fully at anytime for maintenance purposes, you can disassemble the sword by taking out the pegs from the handle.
KATANA
OVERALL LENGTH: 103 cm / 40.6 inch BLADE LENGTH: 70 cm / 27.6 inch
TSUKA LENGTH: 26 cm / 10.24 inch BLADE WIDTH: 3.2 cm / 1.26 inch
BLADE THICKNESS: 0.7 cm / 0.28 inch BLADE HRC: 58
BLADE CRAFT
BLADE CRAFT: fully hand forged, hand polished, clay hardened, water quenching
BLADE MATERIAL: 1095 carbon steel  BLADE SHAPE: Shinogidukuri
BO-HI: long groove KISSAKI: medium (chūkissaki)
NAKAGO: full tang HAMON: real hamon, clay hardened line
SHARPNESS: ★★★★★ MIRROR EFFECT: ★★★★★
MOUNTINGS
TSUKA(HANDLE): hard wood core, katate maki MEKUGI: 2 bamboo pegs
TSUKA-ITO: black synthetic silk +leather cord SAMEGAWA: genuine white rayskin
FUCHI / KASHIRA: mantis, brass MENUKI: mantis, brass
TSUBA(HAND GUARD): iron HABAKI / SEPPA: brass
SAYA: gloosy black lacquer with silvery pattern scabbard,  black specialized sageo
 


The wakizashi (脇差) meaning "side inserted sword is one of the traditionally made Japanese swords (nihonto) worn by the samurai class in feudal Japan.
The wakizashi has a blade between 30 and 60 cm (12 and 24 in), with wakizashi close to the length of a katana being called ō-wakizashi and wakizashi closer to tantō length being called ko-wakizashi. The wakizashi being worn together with the katana was the official sign that the wearer was a samurai or swordsman of feudal Japan. When worn together the pair of swords were called daishō, which translates literally as "big-little". The katana was the big or long sword and the wakizashi the companion sword. Wakizashi are not necessarily just a smaller version of the katana; they could be forged differently and have a different cross section. 
WAKIZASHI
OVERALL LENGTH: 27.7 inch /71 cm BLADE LENGTH: 19.7 inch / 51 cm
TSUKA LENGTH: 5.9 inch / 15 cm BLADE WIDTH: 3.2 cm / 1.26'
BLADE THICKNESS: 0.7 cm / 0.28' BLADE HRC: 58
BLADE CRAFT
BLADE CRAFT: fully handforged,  clay tempered, water quenching
BLADE MATERIAL: 1095 carbon steel BLADE SHAPE: Shinogidukuri
NAKAGO: full tang BO-HI: long groove 
HAMON: real hamon, clay hardened line MEKUGI: 1 bamboo peg
SHARPNESS: ★★★★★ MIRROR EFFECT: ★★★★★
MOUNTINGS
TSUKA(HANDLE): hard wood core, hineri maki SAMEGAWA: genuine white rayskin
TSUKA-ITO: black synthetic leather cord TSUBA(HAND GUARD): iron
FUCHI / KASHIRA: sea wave, brass MENUKI: mantis, brass
TSUBA(HAND GUARD): alloy SEPPA / HABAKi: brass
SAYA: black lacquer with black spots saya, wrapped with black specialized sageo
 
PACKAGE
2 swords with saya 2 black cotton bags
NOTICE
Sword display holder(stand) is not included Manual measurement error range 1-2 cm
 
 
Clay Hardening
Before being quenched, a special clay mixture can be applied onto the blade to harden the edge and obtain different hardness on the blade. The clay mixture was a special recipe and considered a crucial trade secret, guarded protectively by sword making masters. It would contain such things as feathers, powdered bones, grass, etc. and would be applied to the edge of the blade before being quenched. During quenching, a chemical reaction between the clay mixture and the hot steel occurs during the sudden temperature drop and carbon is fed into the blade in high amounts, creating an extremely tough edge. A clay hardened blade can only be quenched in water, thus increasing the defect rate even more.
Another way for clay tempering is to apply clay along the blade but let edge exposed. Thus, while quenching the blade into water,the uncovered edge will cool down suddenly, but the rest of blade will cool down slowly. Such differential temperature change results in the different hardness of the blade. So the edge is tough enough to cut, where the back of blade is soft /flexible enough to absorb the impact during cutting. Such quenching process usually will leave beautiful wavy tempered line on the blade, as known as "hamon" in Japanese swords term.
 
It is free for engraving English words,Chinese characters and Japanese Kanji.
 
 
 
 
 
You need pay additional $20 for engraving patterns (dragon, lion, etc.) or other logos.

Forming

Swords can be shaped by a variety of metalworking techniques.The primary techniques are forging and stock removal.
Forging uses heat to bring the material to a malleable state. The material is then hammered to shape, typically using hammer and anvil together with specialized set and fuller tools depending on the particular technique.


Stock removal shapes the sword from prepared stock that is larger in all dimensions than the finished sword by filing, grinding and cutting.


Quenching

After the blade has been shaped, the sword would be quenched. We quench our swords in either water or oil. Water quenching produces a tougher edge which can also be hardened further more using clay. Blades quenched in oil are still considerably hardened and do have superior flexibility compared to a water quenched blade.


The more rapidly a blade cools down, the harder it becomes. Thus, when a hot blade enters the water, the water also gains heat and the blade will cool more gradually. Therefore, the first part of the blade that enters the water will be the hardest. Therefore, the technique of quenching was also very important. If a blade has any flaws from forging (air bubbles, ash), it will break immediately during the quenching process.


Tempering

After quenching, the sword will be quite tough and brittle, with little flexibility. To overcome this, the blade would undergo a tempering process. The blade would be reheated to a certain temperature degree then allowed to cool naturally. The blade would be slightly less tough afterward but have a greater degree of flexibility – the art would be to perfectly balance the blade for toughness, sharpness and flexibility.


Modifying Shape



Finishing

Finishing encompasses polishing, decorating, and crafting and assembling the hilt, guard and sheath.
The swordsmith would be most concerned with the state of the blade itself and possibly decorating the blade and preparing the guards and pommel. Other artisans would likely be involved in the work of fashioning the hilt, sheath and other furniture; and in any fine decoration.



Polishing

When the rough blade is completed, the swordsmith turns the blade over to a polisher, whose job it is to refine the shape of a blade and improve its aesthetic value. The polishing process almost always takes longer than even crafting, and a good polish can greatly improve the beauty of a blade, while a bad one can ruin the best of blades. Early polishers used three types of stone, whereas a modern polisher generally uses seven.On high quality blades, only the back of the blade and the adjacent sides, are polished to a mirror-like surface. To bring out the grain and hamon, the center portion of the blade, and the edge are usually given a matte finish. Microscopic scratches in the surface vary, depending on hardness. Smaller but more numerous scratches in the harder areas reflect light differently from the deeper, longer scratches in the softer areas. The harder metal appears more matte than the softer, and the manner in which it scatters light is less affected by the direction of the lighting.


After the blade is finished it is passed on to a mountings-maker for fashioning the hilt, sheath and other mountings.

International Buyers – Please Note:
a) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.
b) Please check with your country’s customs office to determine what these additional costs will be prior to bidding/buying.
 
The shipment will be prepared and get shipment as soon as possible when you place the order. The shipping time is different according to the different area. 
US: 10-15 days
AU: 8-12 days
Ca: 10-15 days
Others: 25-60 days
It is international shipment, so there are many factors influenced, please let us know if there is any question, we will try our best to make things right for you.  
 
Only paypal accepted. Paypal is convenient and safe for both of us.
If there is any problem with the payment,you can contact with us at any time.
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