Caterpillar Engine
Troubleshooting Manual
Computer PDF CD !!
For Engines:
3406E, C-10, C-12, C-15, C-16, C-18
On-Highway Engines
Year 2003 & UP !!
Caterpillar Troubleshooting Manual
For 3406E, C-10, C-12, C-15, C-16, C-18
On-highway Engines
428 Pages
PDF COMPUTER CD !!
Contents :
Primary to Secondary Engine Speed Signal Calibration
Engine Speed Signal Calibration Not Performed
PTO Throttle signal invalid
PTO Throttle out of calibration
Key Switch Fault
Air Inlet Shutoff Shutdown
Auxiliary Output # current low
Auxiliary Output # current high
Secondary Engine Speed loss of signal
Idle Shutdown Override
Idle Shutdown
PTO Shutdown
Vehicle Overspeed Warning
Vehicle Speed loss of signal
Vehicle Speed signal invalid
Vehicle Speed signal out of range
Vehicle Speed signal rate of change
Quick Stop Occurrence
Throttle Position Invalid
Throttle Position out of calibration
Low Oil Pressure Warning
Oil Pressure voltage high
Oil Pressure voltage low
Very Low Oil Pressure
Excessive Boost Pressure
Boost Pressure voltage high
Boost Pressure voltage low
High Intake Manifold Air Temperature Warning
Intake Manifold Air Temperature voltage high
Intake Manifold Air Temperature voltage low
Very High Intake Manifold Air Temperature
Barometric Pressure voltage high
Barometric Pressure voltage low
High Coolant Temperature Warning
Coolant Temperature voltage high
Coolant Temperature voltage low
Very High Coolant Temperature
Low Coolant Level Warning
Coolant Level signal invalid
Coolant Level voltage high
Coolant Level voltage low
Very Low Coolant Level
Low/High Retarder current low
Low/High Retarder current high
Med/High Retarder current low
Med/High Retarder current high
ECM Battery Power Intermittent
Ambient Air Temperature voltage high
Ambient Air Temperature voltage low
Ambient Air Temperature Data Lost
High Fuel Temperature Warning
Fuel Temperature voltage high
Fuel Temperature voltage low
Engine Overspeed Warning
Primary Engine Speed loss of signal
Transmission Not Responding
Theft Deterrent Active
Theft Deterrent Active with Engine Cranking
J Data Incorrect
J Device Not Responding
Volt Supply voltage high
Volt Supply voltage low
Brake Pedal Switch # Fault
J Data Link Fault
Engine Software Incorrect
Check Customer or System Parameters
Check Transmission Customer Parameters
Volt Engine Pressure Sensor Supply Circuit Test
Accelerator Pedal (Throttle) Position Sensor Circuit Test
Air Inlet Shutoff Circuit Test
ATA (SAE J I J) Data Link Circuit Test
Auxiliary Brake Circuit Test
Calibration Procedures
Can Not Reach Top Engine RPM
Can Not Reach Vehicle Speed Limit
Check Engine Lamp Circuit Test
Check Engine Lamp or Warning Lamp Is Malfunctioning
Clutch Pedal Position Switch Circuit Test
Coolant Level Sensor Circuit Test
Cooling Fan Circuit & NC High Pressure Switch Circuit Test
Cooling Fan Is Always ON
Cruise Control Switch Circuit Test
Cruise Control Idle or PTO Can Not Be Set
Customer Passwords
Customer Specified Parameters
Cruise Control Parameters
Customer Parameter Lockout
Dash Display Access Parameters
Data Link Parameters
Dedicated PTO Parameters
Driver Reward
ECM Identification Parameters
Engine Monitoring Parameters
Engine/Gear Parameters
Idle Parameters
Input Selections
Maintenance Parameters
Output Selections
Security Access Parameters
Selected Engine Rating
Timer Parameters
Trip Parameters
Vehicle Activity Report
Vehicle Speed Parameters
Customer Specified Parameters Table
Customer Specified Parameters Worksheet
Injector Codes
Lifetime Totals Worksheet
Diagnostic Codes
Diagnostic Enable Switch Circuit Test
Diagnostic Functional Tests
Driver Questionnaire
Driver Questionnaire Response
Eaton Top Transmission Circuit Test
ECM Date/Time Stamped Information
Adjustment of ECM Date/Time Clock
ECM Diagnostic Clock
Occurrence of Time Stamped Information
Proper Use of ECM Date/Time Stamped Information
ECM Memory Test
ECM Snapshot
Quick Stop Snapshot
Snapshot Information That Is Triggered By A Diagnostic Code
Snapshot Information That Is Triggered Externally
Storage of Snapshots In The ECM
Use Of Snapshot
ECM Will Not Accept Factory Passwords
Electrical Connectors Inspect
Electronic Service Tool Will Not Communicate with ECM
Electronic Service Tools
Optional Service Tools
Required Service Tools
Electronic Troubleshooting
Engine Cranks but Will Not Start
Engine Misfires Runs Rough or Is Unstable
Engine Pressure Sensor Open or Short Circuit Test
Engine Retarder (Compression Brake) Will Not Turn ON
Engine Running Output Circuit Test
Engine Shutdown Output Circuit Test
Engine Speed/Timing Sensor Calibrate
Engine Speed/Timing Sensor Circuit Test
Engine Temperature Sensor Open or Short Circuit Test
Engine Vibration
Engine Will Not Crank
Engine Wiring Harness Diagram
Excessive Black Smoke
Excessive Fuel Consumption
Probable Causes
Excessive White Smoke
Factory Passwords
Factory Passwords Worksheet
Fan Override Switch Circuit Test
Flash Programming
Win Flash Error Messages
Idle Shutdown Timer Test
Ignition Key Switch Circuit and Battery Supply CircuitTest
Ignore Brake/Clutch Switch Circuit Test
Important Safety Information
Injector Code Calibrate
Injector Solenoid Circuit Test
Intermittent Cruise Control Idle or PTO Kickout
Intermittent Engine Shutdown
Intermittent Low Power or Power Cutout
Low Power/Poor or No Response to Throttle
MultiTorque Test
Neutral Switch Circuit Test
No Diagnostic Code Detected
Poor Acceleration or Response
Probable Causes
Recommended Actions
Powertrain Data Link Circuit Test
Programming Parameters
Programming a New ECM
PTO Engine RPM Set Speed (Input A and Input B) Circuit Test
PTO Shutdown Timer Test
PTO Switch Circuit Test
PTO Switch ON Lamp Circuit Test
Remote PTO Accelerator Position Sensor Circuit Test
Replacing the ECM
Replacing the ECM with the Use of the ECM
Replacing the ECM without the Use of the ECM
Replacement Feature
Retarder (Compression Brake) Solenoid Circuit Test
Sensors and Electrical Connectors
E Engine
C O and C Engines
C C and C Engines
Service Brake Pedal Position (Switch ) Circuit Test
Service Information Report
Recommendations
Starting Aid Output Circuit Test
Starting Aid Switch Circuit Test
System Configuration Parameters
Engine Serial Number
Full Load Setting
Full Torque Setting
Personality Module Code
Personality Module Release Date
System Overview
ECM Lifetime Totals
Effect Of Diagnostic Codes On Engine
Performance
Engine Monitoring
Engine Snapshot Data
Other ECM Functions Of Performance
Passwords
Programmable Parameters
SelfDiagnostics
System Operation
Trip Data That Is Stored In The ECM
Table of Contents
Tachometer Circuit Test
Test ECM Mode
Torque Limit Switch Circuit Test
Troubleshooting Section
Troubleshooting with a Diagnostic Code
Troubleshooting without a Diagnostic Code
Two Speed Axle Switch Circuit Test
Vehicle Speed and Speedometer Circuit Test
Vehicle Speed Circuit Calibrate
Vehicle Wiring Harness Diagram
Warning Lamp Circuit Test
Cylinder #1 Injector current fault
Cylinder #2 Injector current fault
Cylinder #3 Injector current fault
Cylinder #4 Injector current fault
Cylinder #5 Injector current fault
Cylinder #6 Injector current fault
Thanks for looking !!
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