Absorbing noise that’s already in the cabin is the last step of any vehicle soundproofing project. Mega Zorbe is a lightweight melamine foam with excellent physical properties, making it ideal for both sound and thermal insulation. We’ve enhanced our melamine foam through a proprietary process to make it hydrophobic and safe for vehicles. Because it’s an open cell foam, Mega Zorbe is perfect for absorbing those medium and high frequency noises in your vehicle.
- HYDROPHOBIC MELAMINE FOAM: Second Skin’s Mega Zorbe is a 1/2” thick lightweight melamine foam treated with a patented process to repel water, making it excellent for heat insulation or acoustic improvement in cars and trucks.
- OPEN CELL FOAM: Open cell foam is the highest quality sound absorbing material for absorbing high and medium frequency sounds in your vehicle. We offer the Mega Zorbe open cell foam in sheets (4 Sq Ft each)
- HEAT AND SOUND INSULATION: With a high sound absorption coefficient and r-value (4.16/inch), Mega Zorbe will improve acoustics in the door cavity or add roof insulation above the headliner.
- SAFE AND EASY TO USE: Meets all aerospace, transportation, and construction standards for fire, smoke, toxicity, and water resistance. Each sheet includes high temperature peel and stick adhesive backing.
- GERMAN AUTO: High quality melamine foam made in Germany and treated in the USA to create an effective and innovative automotive solution
- 0.5 inch thick hydrophobic melamine foam
- Lightweight, flexible, and water resistant
- Excellent sound absorber and thermal insulator
- Each sheet is 24” x 24” (4 Sq Ft)
- Thermal range: -300 F to 350 F (-40 F if peel & stick version)
- Choose between standard sheets and included peel & stick backing
- Meets all aerospace, transportation, and architectural standards for fire, smoke, & toxicity
- Made in Germany and treated in the USA
Product Usage
- We do not recommend using this product in heat bays or near heat sources. For high heat applications, try Mega Block
Recommended Install Locations
- Doors - outer door skin
- Roof - above the headliner
- Trunk - cover the lid
Mega Zorbe is commonly used in a variety of industries. Use cases range from energy companies to HVAC ducts to wall insulation for aircraft and other commercial transportation. Call us if you have questions about your specific need.
| Flammability Ratings: | Description: | Rating: |
| UL 94 HF-1 | Horizontal Burning | Pass |
| UL 94 V-0 | Vertical Burning | Pass |
| FAR 25.853 (a, i) | 60 Sec Vertical | Burn Time (Avg): 0 Seconds Burn Length (Avg): 2” Drip Extinguish Time: No Drip |
| FAR 25.856, BSS7365, AITM 2.0053 | Radiant Panel | After Flame: 0 Seconds Flame Propagation: < 1” |
| ASTM 662-83, BSS7238 | Smoke Generation | Flaming: Ds (1.5 min) = 57 Ds (4.0 min) = 77 |
| BSS7239 | Toxicity | Pass |
| ASTM E 84 | Steiner Tunnel, 1inch thick | Flame Spread < 25 Smoke Developed < 50 |
| ASTM E 162-83 | Surface Flammability | Flame Spread factor 1.83 Heat Evolution factor 2.50 Flame Spread index 4.62 |
| DIN 5510 | Flammability: S4 Smoke: SR2 Drips: ST2 |
Acoustical Properties
ASTM E1050 testing method used to record acoustical absorption coefficients at various thicknesses and frequencies.
Frequency (Hz)
| Foam Thickness: | 125 | 250 | 500 | 1000 | 2000 | 4000 |
| 0.25 in. | 4 | 5 | 10 | 20 | 39 | 81 |
| 0.50 in. | 11 | 12 | 25 | 42 | 77 | 94 |
| 1.0 in. | 18 | 23 | 50 | 82 | 99 | 99 |
| 2.0 in. | 31 | 60 | 75 | 90 | 100 | 100 |
| 3.0 in. | 42 | 67 | 81 | 96 | 100 | 100 |
| 4.0 in. | 53 | 80 | 90 | 99 | 100 | 100 |