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Product Details

289 Pages
Paperback
Black and White
Published in 2005
2nd Edition
Part of the Clymer ATV Series

Clymer Yamaha Raptor 660R (2001 to 2005)

Features:

2001-2005 YAMAHA YFM660R

Clymer ATV/Quad repair manuals are written specifically for the do-it-yourselfer.

Whether it’s simple maintenance or more extensive repairs involving engine and transmission disassembly, these manuals provide the information you need to maintain, troubleshoot and repair your quad or ATV.

With step-by-step procedures, detailed photography and extensive use of exploded parts views, each manual is based on the complete disassembly of the machine. Unlike OEM “factory” manuals, which are purposely designed for the professional ATV technician, Clymer manuals are designed for the first-time user.

Table of Contents

CHAPTER ONE - GENERAL INFORMATION
CHAPTER TWO - TROUBLESHOOTING
CHAPTER THREE - LUBRICATION, MAINTENANCE AND TUNE-UP
- Pre-ride inspection
- Engine break-in
- Tune-up and maintenance service intervals
- Battery
- Fuel and lubricants
- Periodic lubrication
- Engine oil and filter change
- Maintenance and inspection
- Air filter
- Valve clearance
- Timing
- Engine tune-up
- Spark plug
- Specifications
CHAPTER FOUR - ENGINE TOP END
- Shop cleanliness
- Exhaust system
- Cylinder head cover
- Camshaft and cam chain tensioner
- Cylinder head
- Valves
- Cylinder
- Piston and piston rings
- Specifications
CHAPTER FIVE - ENGINE LOWER END
- Shop cleanliness
- Engine
- Cam chain and rear guide
- Crankcase
- Seal replacement
- Crankcase bearing replacement
- Engine balancer
- Oil strainer
- Crankshaft
- Specifications
CHAPTER SIX - CLUTCH, GEARSHIFT LINKAGE AND LUBRICATION SYSTEM
- Right crankcase cover
- Clutch
- Oil pump
- Balancer shaft driven gear
- Primary drive gears
- Speed sensor
- Shift lever
- External gearshift linkage
- Clutch cable replacement
- Specifications
CHAPTER SEVEN - TRANSMISSION AND INTERNAL SHIFT MECHANISM
- Transmission operation
- Service notes
- Early and late transmission differences
- Input shaft
- Output shaft
- Transmission inspection
- Reverse shaft and lockout assemblies
- Shift drum and forks
- Specifications
CHAPTER EIGHT - FUEL SYSTEM
- Carburetors
- Carburetor cleaning and inspection
- Float adjustment
- Carburetor synchronization
- Carburetor systems
- Fuel valve
- Throttle cable replacement
- Specifications
CHAPTER NINE - ELECTRICAL SYSTEM
- Resistance testing guidelines
- Continuity testing guidelines
- Basic ignition and charging system operation
- Upper idle gear cover
- Left crankcase cover
- Lower idle gear
- Stator and pickup coil
- Rotor and starter clutch
- Starter
- Starting system switches
- Ignition system
- Charging system
- Fan system
- Water temperature warning circuit
- Indicator circuits
- Headlight
- Taillight
- Left handlebar switches
- Specifications
CHAPTER TEN - COOLING SYSTEM
- Safety precautions
- Thermostat
- Water temperature sending unit
- Radiator and fan
- Fan sending unit
- Water pump
- Specifications
CHAPTER ELEVEN - FRONT SUSPENSION AND STEERING
- Front wheel
- Front hub
- Tie rods
- Steering knuckle
- Control arms
- Shock absorbers
- Steering shaft
- Handlebar
- Tires and wheels
- Specifications
CHAPTER TWELVE - REAR SUSPENSION
- Rear wheel
- Rear wheel hub
- Rear axle
- Rear axle hub
- Sprockets
- Drive chain
- Shock absorber
- Rear suspension adjustment
- Shock linkage
- Swing arm
- Specifications
CHAPTER THIRTEEN - BRAKES
- Disc brake fundamentals
- Front brake pads
- Front brake calipers
- Front master cylinder
- Rear brake pads
- Rear brake caliper
- Rear master cylinder
- Rear brake pedal
- Brake system draining
- Brake system bleeding
- Brake disc
- Specifications
CHAPTER FOURTEEN - BODY
- Seat
- Front panel
- Headlight assembly
- Fuel tank top panel
- Front fender
- Rear fender
- Fuel tank
- Fuel tank protectors
- Footguard assembly
- Skid plates
INDEX
COLOR WIRING DIAGRAM