This is a comprehensive repair and tune-up manual for Alfa Romeo products.

It is for the car owner interested in making repairs to save money, for the professional mechanic employed exclusively in servicing this company’s products, and for the sportscar enthusiast who wants to squeeze that extra ounce of performance from the engine.

This Guide is organized around the familiar units of the automobile: the engine, fuel system, electrical system, and running gear. The first chapter deals with conventional troubleshooting, without specialized equipment, to enable you to isolate the trouble before beginning any disassembly. It will help you to pinpoint the trouble so that you will know what to look for as you disassemble the unit. Therefore, it will save time when making repairs.

This Guide contains comprehensive tables and specifications, wiring diagrams, and exploded views of most of the mechanical and electrical units used on ALFA ROMEO cars.

Covers:
• All Alfa Romeo Giulieta
• Early Giulia
• 2000
• 1600

• TROUBLESHOOTING
  Basic starting trouble tests | Detailed starting trouble tests | Cranking system | Ignition system | Fuel system | Troubleshooting the mechanical parts of the engine | Troubleshooting for excessive oil consumption | Troubleshooting for engine noises | TroubleshootIng for poor performance due to excessive friction | Troubleshooting the cooling system | Troubleshooting the fuel system | Troubleshooting the carburetor | Troubleshooting the electrical system | Troubleshooting the battery | Troubleshooting the cranking system | Troubleshooting the charging system | Troubleshooting the ignition system | Testing the ignition system for conditions causing power losses | troubleshooting the clutch | Troubleshootng a transmission | Troubleshooting the rear axle | Troubleshooting the front end | Troubleshooting a hydraulic brake system | Troubleshooting the caliper disc brake system
• TUNING AND IDENTIFICATION
  Model identification | Serial number identification | Tuning | General engine specifications | Commonly used specifications | Capacities | IgnitiOn service notes | Load tests
• THE FUEL SYSTEM
  Fuel pump | Overhauling a Solex PAIA-type carburetor | Overhauling a Solex APAI-type carburetor | Solex carburetor specifications | Overbauling a Solex 44 PHH carburetor | Adjusting the Solex 44 PHH carburetor | Overhauling a Weber DCOE-type carburetor | Weber carburetor specifications
• THE ELECTRICAL SYSTEM
  Lucas ignition system | Servicing the distributor | Servicing the starting motor | Servicing the generator | Regulators—Types RF 95, RF 96, RB 106-1 and RB 106-2 | Distributor specifications | Starter and battery specifications | Marelli electric system service notes | Voltage regulator tests | Battery service notes | Generator and regulator specifications | Bosch electric system service notes | Starting motor | Generator service | BoscH two-unit regulators | Chassis wiring diagrams
• THE ENGINE
  Identification | Engine Service notes—Giulietta, Giulia and 2600 | Piston and rod assembly | Cylinder head, R & R | Disassembling the head | Adjusting the valve clearance | Installing | Checkng the valve timing | Engine removal—Giulietta and Giulia | Oil pan removal - Giulietta and Giulia Spider | Oil pan removal Giulia TI and Giulia Sprint GT | Engine torque specifications | Valve specifications | Mechanical engine specifications | Engine service notes—2000 and 2600 | Engine removal—2000 and 2600 | Cylinder head removal—2000 | Oil pan removal—2000 and 2600
• CLUTCH, TRANSMISSION AND REAR END
  Clutch | Transmission | Removing the clutch and or transmission | Overhauling the transmission | Transmission lubricant requirements | Rear axle specifications | Differential
• RUNNING GEAR
  Front end | Front end alignment | Steering gear adjustments | Brakes | Wheel alignment specifications | Drum-type brake adiustments | Brake service hints | Handbrake | Disc brake service