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    Product Details
  • 352 Pages
  • Paperback
  • Black and White
  • Part of the Clymer Motorcycle Series
Clymer Kawasaki KZ500/550 and ZX550 1979-1985

Models covered:
1979 1980 1981 KAWASAKI KZ500B1 KZ500 KZ 500 B1 (U.S., Canada & Europe)
1982 1983 KAWASAKI KZ500B4 KZ500 KZ 500 B4(Except U.S. & Canada)
1980 1981 KAWASAKI KZ550A1 A2 KZ550 KZ 550 A1 (U.S., & Canada)
1982 1983 KAWASAKI KZ550A3 KZ550 KZ 550 A3 (U.S., Canada & Europe)
1979 1980 1981 KAWASAKI KZ550B2 KZ550 KZ 550 B2(Europe)
1981 KAWASAKI KZ550B2 KZ550 KZ 550 B2 (U.S., Canada & Europe)
1980 KAWASAKI KZ550C1 KC550 KZ 550 C1 (U.S., Canada & Europe)
1981 KAWASAKI KZ550C2 KZ550 KZ 550 C2 (U.S., Canada & Europe)
1982 1983 KAWASAKI KZ550C3 KZ550 KZ 550 C3(U.S., Canada & Europe)
1981 KAWASAKI KZ550D1 KZ550 KZ 550 D1 (U.S., Canada & Europe)
1982 1983 KAWASAKI KZ550F1 KZ550 KZ 550 F1(U.S. & Canada)
1982 1983 KAWASAKI KZ550H1 KZ550 KZ 550 H1 (U.S., Canada & Europe)
1982 1983 KAWASAKI KZ550M1 KZ550 KZ 550 M1 (U.S. & Canada)
1984 1985 KAWASAKI ZX550A1, A2 (U.S., Canada & Europe)

Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.

Each Clymer repair manual provides step-by-step procedures based upon the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both user-friendly and detailed. Hundreds of original photos and illustrations guide the reader through every job.

Whether you’re interested in routine maintenance tasks, troubleshooting, or more extensive repairs, the in-depth coverage provides indispensable information about your vehicle. Clymer manuals can save you money in maintenance and repair bills. Step-by-step procedures and detailed illustrations guide you through every job. This manual includes the following chapters:

  • Quick Reference Data
  • General Information
  • Troubleshooting
  • Periodic Maintenance and Lubrication
  • Engine
  • Clutch and Transmission
  • Fuel and Exhaust Systems
  • Electrical System
  • Cooling System
  • Front Suspension and Steering
  • Rear Suspension and Final Drive
  • Brakes
  • Frame Supplement
  • Index
  • Color Wiring Diagrams

Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an unmatched level of detail, accuracy and clarity.

Table of Contents
QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Engine oil and filter / General lubrication / Clutch adjustment / Engine tune-up / Air filter / Air suction valves / Valve clearance / Contact breaker points / Ignition timing contact point ignition / Ignition timing Transistorized ignition / Cylinder compression / Storage / Specifications

CHAPTER FOUR / ENGINE
Break-in / Removal installation / Cam chain and tensioner / Valve cover / Camshaft / Cylinder head / Valves and guides / Cylinder block / Pistons and rings / Oil cooler / Oil filter bypass valve / Oil pump / Crankcase / Secondary shaft and starter clutch / Crankshaft and connecting rods / Cam chain inspection / Primary chain inspection / Crankcase assembly / Specifications

CHAPTER FIVE / CLUTCH
Clutch release mechanism / Specifications

CHAPTER SIX / TRANSMISSION
Sprocket cover / Neutral switch / Engine sprocket / Shift linkage / Shift detent / Transmission / Shift drum and forks / Transmission gears / Specifications

CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetor service tuning troubleshooting / Rejetting / Fuel level inspection / Idle mixture adjustment / Fast idle adjustment / Crankcase breather / Air suction system / Fuel tank / Fuel tap / Fuel level sending unit / Exhaust system / Specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Fuses / Battery / Ignition system / Contact breaker points and condenser service / Spark plugs / Ignition advance mechanism / Ignition coil / Pickup coils Transistorized ignition / Alternator stator rotor / Starting system / Starter / Starter clutch solenoid / Lighting system / Turn signal cancelling system / Fuel level sensor / Fuel gauge / Horn / Specifications

CHAPTER NINE / WHEELS, TIRES AND BRAKES
Wheels / Speedometer gear lubrication / Wheel bearings and seals / Brakes / Hydraulic disc brakes / Brake system bleeding / Brake fluid change / Brake line / Brake pad / Brake calipers / Master cylinder / Front rear master cylinder / Brake discs / Drum brake / Specifications

CHAPTER TEN / CHASSIS
Fairing / Front fork / Steering head / Rear shock / Swing arm / Drive chain / Specifications

SUPPLEMENT / 1982 AND LATER SERVICE INFORMATION

INDEX

WIRING DIAGRAMS