| Product Details- 224 Pages
- 820 Photos & Illustrations
- Paperback
- Colour
- Published in 2020
- Part of the Enthusiast's Restoration Manual Series
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| How to Restore Norton Commando - Enthusiast's Restoration Manual By Chris Rooke |
Written in a friendly and accessible manner by an enthusiast of many years, this book provides a thorough and detailed restoration guide for the Norton Commando, complete with step-by-step instructions, and hundreds of colour photos.
This manual is aimed at owners and enthusiasts of the legendary Norton Commando, and covers all areas of restoration from the sourcing of the bike to its completion as a fully restored machine. Starting with advice on the different models, spares availability and where best to source a bike to restore, the book then covers the complete dismantling and restoration of the bike. Describing the engine, frame, gearbox, wheels, suspension and forks, brakes, ancillaries, bodywork, and electrics, the text is illustrated with hundreds of clear colour photos.
What really sets this manual apart is the style in which it is written: not as some dull and distant workshop manual but in a friendly, humorous manner by an enthusiast of many years who is able to involve and entertain the reader, as well as providing a thorough and detailed restoration guide.
This is the third motorcycle restoration guide from an author whose previous works have been a massive hit with mechanics, enthusiasts and restorers throughout the world.
- Covers the complete step-by-step restoration of a Norton Commando classic motorcycle
- Very clear and detailed descriptions of each step written in a friendly, informal manner
- Written by an experienced motorcycle enthusiast who understands the problems home restorers face
- Hundreds of clear colour photos detail every step in great detail
- The author shares his mistakes and the problems he encountered for the benefit of others
- Dismantling and restoration of the engine, frame, forks, wheels, brakes, electrics, bodywork and cycle parts all covered in full detail
- Encouragement and knowledge for the home mechanic to complete their own restoration, no matter what their level of skill or experience.
- Relevant to all Norton Commando models from 1968-1975
- Advice given on the different models and which one to choose to restore
- Expert advice delivered in a friendly and accessible manner – a joy to read!
| Table of Contents Introduction 6 A bit about the author 6 Acknowledgements 7 1. Buying a bike to restore 8 Lessons learnt 14 2. Golden rules for restoring a bike 15 Ten golden rules for a successful rebuild. 15 Lessons learnt 17 Rules of the workshop 17 3. Preparing to dismantle 18 Lessons learnt 20 4. Beginning to dismantle 21 Lessons learnt 24 5. Removing the main electrics 25 Lessons learnt 27 6. Dismantling the rear wheel & brake assembly 28 Lessons learnt 31 Rear wheels on earlier models 32 7. Removing the carbs, airbox & remaining wiring 33 Lessons learnt 35 8. Draining the oil 36 Lessons learnt 38 9. Removing the swinging arm & timing cover 39 Lessons learnt 45 10. Dismantling the timing & primary chaincases 46 Lessons learnt 52 11. Dismantling the gearbox 53 Lessons learnt 58 12. Removing the cylinder head 59 Lessons learnt 65 13. Removing & dismantling the crankcases 66 Lessons learnt 71 14. Removing the front wheel, forks & yokes 72 Lessons learnt 75 15. Dismantling the wheels 76 Lessons learnt 79 16. Chroming, polishing, painting & parts 80 Lessons learnt 83 17. Polishing engine casings & other alloy parts 84 Lessons learnt 87 18. Reassembling the crankshaft & crankcases 88 Lessons learnt 94 19. Fitting the crankcases & isolastics 95 Lessons learnt 101 20. Rebuilding the front forks & front wheel 102 Lessons learnt 105 21. Refitting the front wheel & front calliper 106 Lessons learnt 109 22. Fitting the timing case 110 Lessons learnt 113 23. Fitting the cylinder barrels 114 Lessons learnt 118 24. Refurbishing & refitting the cylinder heads 119 Lessons learnt 125 25. Rebuilding the gearbox 126 Lessons learnt 134 26. Primary chaincase reassembly 136 Lessons learnt 142 Earlier models 143 27. Carburettors 144 Lessons learnt 151 28. Fitting the head steady 153 Lessons learnt 155 29. The starter motor 156 Lessons learnt 159 30. Horn & oil feed system 160 Lessons learnt 163 31. Handlebar switches 164 Lessons learnt 167 32. Wiring & electrics 168 The charging system 170 The ignition system 172 The lighting system (and instruments) 174 Lessons learnt 177 33. Fitting the support plates 178 Lessons learnt 179 34. Refitting the rear wheel & mudguard 180 Lessons learnt 185 35. Refurbishing the brakes 186 Lessons learnt 192 Earlier models with drum brakes 192 36. Painting the tank & side panels 193 Lessons learnt 198 37. Fitting the tank & side panels 199 Lessons learnt 200 38. Commissioning, teething & riding 201 Commissioning 201 Teething problems 204 Riding 207 Lessons learnt 207 39. Summing up 208 40. Recommended publications & equipment 212 Publications 212 General workshop tools 213 More recommended tools 214 Sockets 214 Special tools 214 Power tools 215 Spare nuts, bolts, washers and thingummies 215 Consumables 216 Keeping things clean 216 Freezer bags 216 Other essential tools 216 Bike lift 216 Lessons learnt 217 41. Recommended suppliers 218 Recommended parts and service suppliers 218 Owners’ clubs 219 Facebook groups 219 Index 224 |
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