This manuals has 642 pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured, tabs and large foldout diagrams.

 

• Engine System
  Engine and Lubrication System
  Description and Operation
  Cylinder Head, Valves and Related Parts
  Engine Front Cover and Timing Gears
  Oil Pan and Oil Pump
  Connecting Rods, Bearings, Pistons, Rings, Cylinder Block and Sleeves
  Main Bearings, Flywheel and Crankshaft
  Camshaft
  Engine Compression Test
  Turbocharger
  Description and Operation
  Turbocharger Overhaul
  Troubleshooting
  Intercooler
  Description and Operation
  Intercooler Overhaul
  Heat Exchanger Service and Overhaul
  Cooling System
  Description and Operation
  Radiator and Thermostats
  Water Pump
  Troubleshooting
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Fuel System
  Fuel System - General
  Description and Operation
  Air Cleaner
  Fuel Tank, Lines and Filter
  Fuel Lift Pump
  Adjustments
  Bleeding the Fuel System
  Injectors
  Description and Operation
  Overhaul
  Fuel Injection Pump
  Description and Operation
  Overhaul
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications and Special Tools
  Electrical System
  Wiring, Lights and Instruments
  Wiring Harness and Circuit Description
  Fuses, Circuit Breakers and Fuse Link
  Lights and Switches
  Instrument Cluster
  Battery
  Description
  Specific Gravity
  Maintenance
  Removal and Installation
  Charging
  Battery Tests
  Alternator Charging System
  Introduction
  Description and Operation
  in Vehicle Tests
  in Vehicle Service Procedures
  Alternator Overhaul and Bench Check
  Starting System
  Description
  Starting Motor Tests
  Starting Motor Service
  Safety Start Switch
  Cab Electrical
  General
  Lights and Switches
  Wiper/Washer System
  Electric Controls
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Tools
   
• Transmission and Clutch
  Servicing the Transmission
  Introduction to Servicing the Transmission
  Parking Brake Actuator, Rod and Linkage Adjustment
  Gear Shift Control Assembly
  Gear Shift Cover and Interlock Mechanism
  Rear End Overhaul
  Dual Power Planetary Gear Set Overhaul
  Dual Power Control Valve Overhaul
  Front End Overhaul
  Complete Overhaul
  Servicing the Clutch and Related Components
  Clutch Overhaul
  Adjustments and Related Component Overhaul
  Low Pressure Hydraulic System
  Introduction
  Pump
  Regulating Valve
  Pressure Checks
  Troubleshooting
  Reference Diagrams
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Rear Axle, Brakes and Power Take Off
  Troubleshooting, Pressure Checks, Adjustments and Reference Diagrams
  Troubleshooting
  Pressure Checks
  Adjustments
  Reference Diagrams
  Servicing the Rear Axle Assembly and Brakes
  Axle Shaft and Housing Overhaul
  Planetary Gear Assembly Overhaul
  Differential and Differential Lock Overhaul
  Drive Pinion Overhaul
  Brake Disc Overhaul
  Brake Hydraulic System and Component Overhaul
  Servicing the Power Take off
  Power Take off Clutch Overhaul
  Control Valve Overhaul
  Power Take off Shafts and Gears Overhaul
  Specifications and Special Tools
  General Specifications
  Special Tools
   
• Hydraulic System
  Hydraulic System and Remote Control Valve Operation and Pressure Checks
  Hydraulic System Operation
  Draft and Position Control Operation
  Remote Control Valve Operation
  Pressure Checks
  Component Overhaul
  Hydraulic Lift Cover
  Lift Cylinder and Control Valve Assembly
  Lower Link Torsion Bar Linkage
  Hydraulic Pump Cover and Valve Assembly, Hydraulic Pump and Oil Inlet Filter
  Remote Control Valves
  Adjustments
  Troubleshooting and Specifications
  Troubleshooting
  General Specifications
   
• Steering System, Front Axle, Wheels and Tires
  Steering System
  Description and Operation
  Component Removal and Installation
  Component Overhaul
  Front Axle
  Toe in Adjustment
  Front Wheel Spindle and Bearing Overhaul
  Front Axle Overhaul
  Front Pedestal Overhaul
  Front Axle Conversion
  Wheels and Tires
  Front Wheel Adjustment
  Rear Wheel Adjustments
  Changing Tires
  Troubleshooting and Testing
  Troubleshooting
  Testing
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Air Conditioning and Heating
  Air Conditioning
  Introduction
  Compressor Clutch Assembly
  Compressor Oil Level, Discharging, Evacuating and Charging the System
  Compressor Removal and Repair
  Condenser/Oil Cooler
  Dehydrator
  Condenser Thermostat
  Air Filter
  Expansion Valve
  Blower
  Evaporator Core
  Tubes and Hoses
  Heating
  Introduction
  Operation
  Servicing
  Maintenance
  Troubleshooting and Wiring Diagram
  Troubleshooting
  Torque Specifications
  Wiring Diagram
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Component Removal
  Removing and Installing Procedures
  Removing and Installing the Cab
  Removing and Installing the Engine
  Removing and Installing the Flat DAC
  Removing and Installing the Transmission
  Removing and Installing the Rear Axle and Center Housing
  Special Tools
   
• Front Wheel Drive
  Front Wheel Drive Transfer Box
  Transfer Box - Description and Operation
  Transfer Box - Overhaul
  Transmission Hand Brake and Reduction Gear Assembly
  Transmission Hand Brake and Reduction Gear Assembly - Description and Operation
  Transmission Hand Brake and Reduction Gear Assembly - Overhaul
  Front Wheel Drive Axle Assembly
  Axle - Description and Operation
  Axle - Overhaul
  Specifications and Special Tools
  Specifications
  Special Tools

 

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