This manuals has 1,120 pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured, tabs and large foldout diagrams.

 

• Part 1
  Engine Systems
  
  Chapter 1
  3-Cylinder Diesel Engine
  3-Cylinder Diesel Engine - Description and Operation
  3-Cylinder Diesel Engine - Overhaul
  
  Chapter 2
  4-Cylinder Diesel Engine
  4-Cylinder Diesel Engine - Description and Operation
  4-Cylinder Diesel Engine - Overhaul
  
  Chapter 3
  Cooling System
  Cooling System - 3-Cylinder Engine Description and Operation
  Cooling System - 4-Cylinder Engine Description and Operation
  Cooling System - Overhaul
  
  Chapter 4
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 2
  Fuel Systems
  
  Chapter 1
  Fuel System - General
  Fuel System - Description and Operation
  Fuel System - Adjustments DPA Distributor Type Fuel Injection Pump
  Fuel System - Adjustments DPS Distributor Type Fuel Injection Pump
  Fuel System - Fuel Tanks, Filters and Fuel Lines Overhaul
  
  Chapter 2
  Fuel Injection Pump - DPA Distributor Type
  Fuel Injection Pomp - Description and Operation
  Fuel Injection Pump - Overhaul
  Fuel Injection Pump - ISO Test Conditions
  Fuel Injection Pump - Test Procedures
  
  Chapter 3
  Fuel Injection Pump - DPS Distributor Type
  Fuel Injection Pump - Description and Operation
  Fuel Injection Pump - Overhaul
  Fuel Injection Pump - ISO Test Conditions
  Fuel Injection Pump - Test Procedure
  
  Chapter 4
  Injectors Ford 455C
  Injectors - Description and Operation
  Injectors - Overhaul
  
  Chapter 5
  Injectors Ford 555C and 655C
  Injectors - Description and Operation
  Injectors - Overhaul
  
  Chapter 6
  Air Cleaners
  Dry Type Air Cleaner - Description and Operation
  Dry Type Air Cleaner - Overhaul
  
  Chapter 7
  Turbocharger
  Turbocharger - Description and Operation
  Turbocharger - Overhaul
  
  Chapter 8
  Troubleshooting, Specifications, Test Plans and Special Tools
  Troubleshooting - Diesel Engines
  Troubleshooting - Turbocharger
  Specifications
  Special Tools
  Test Plans
   
• Part 3
  Electrical System
  
  Chapter 1
  Wiring, Lights and Controls
  Wiring, Lights and Controls - Description and Operation
  Wiring, Lights and Controls - Fault Finding and Repair
  Circuit Diagrams and Wiring Harness
  
  Chapter 2
  Battery
  Battery - Description and Operation
  Battery - Maintenance and Tests
  
  Chapter 3
  Starting System
  Starting System - Description and Operation
  Starting Motor - Overhaul
  
  Chapter 4
  Charging System - A127 55 Amp Alternator with Integral Regulator
  Charging System - A127 55 Amp Alternator with Integral Regulator -
  Description and Operation
  Charging System - A127 55 Amp Alternator with Integral Regulator -
  Service Precautions, Preliminary Checks, Initial Tests and Alternator
  Component Tests
  Charging System - A127 55 Amp Alternator with Integral Regulator - Overhaul
  
  Chapter 5
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 4
  Power Reversing Transmission
  
  Chapter 1
  4x4 Fully Synchronized Power Reversing Transmission
  Power Reversing Transmission - Description and Operation
  Introduction to Overhauling the Transmission
  Gear Shift Lever, Modulator Unit and Solenoid Control Valve - Overhaul
  Front End Overhaul
  Complete Overhaul
  Component Overhaul
  
  Chapter 2
  8X8 Fully Synchronized Power Reversing Transmission
  Power Reversing Transmission - Description and Operation
  Introduction to Overhauling the Transmission
  Gear Shift Lever, Modulator Unit, Lockup Valves and Solenoid Control
  Valve - Overhaul
  Front End Overhaul
  Complete Overhaul
  Component Overhaul
  
  Chapter 3
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 5
  Rear Axle and Brakes
  
  Chapter 1
  Rear Axle and Wheel Brakes
  Rear Axle - Description and Operation
  Rear Axle Shaft Assembly - Overhaul
  Planetary Reduction Gear Assembly and Axle Housing - Overhaul
  Rear Wheel Brake Assembly - Overhaul
  Differential and Differential Lock Assembly - Overhaul
  Drive Pinion Assembly - Overhaul
  Break Pedal Linkage and Cross-Shaft - Overhaul
  Differential Lock Linkage - Overhaul
  
  Chapter 2
  Handbrake
  Transmission Handbrake - Description and Operation
  Transmission Handbrake - Overhaul
  Twin Cable Handbrake - Description and Operation
  Tuan Cable Handbrake - Overhaul
  
  Chapter 3
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 6
  Power Take-Off
  
  Chapter 1
  Independent P.T.O. - Ford 455C
  I.P.T.O. - Description and Operation
  I.P.T.O. Pressure Regulating Valve and Control Valve - Pressure Tests
  I.P.T.O. Pressure Regulating Valve - Overhaul
  I.P.T.O. Control Valve - Overhaul
  I.P.T.O. Clutch Assembly - Overhaul
  I.P.T.O. Shaft - Overhaul
  Transmission Mounted Hydraulic Pump - Description and Operation
  Transmission Mounted Hydraulic Pump - Overhaul
  
  Chapter 2
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 7
  Steering and Front Axle
  
  Chapter 1
  Steering
  Steering - Description and Operation
  Hydrostatic Steering Motor - Overhaul
  Power Steering Pump and Reservoir - Overhaul
  Power Steering System Pressure Testing
  Reservoir Filter in Hydraulic Tubes
  Bleeding the Steering System
  
  Chapter 2
  Two Wheel Drive Front Axle
  Front Axle - Description
  Toe in - Adjustment
  Front Wheel Hub and Spindle - Overhaul
  Steering Cylinder and Track Control Rod - Overhaul
  Front Axle - Overhaul
  
  Chapter 3
  Four Wheel Drive Front Axle Assembly
  Four Wheel Drive Front Axle - Description and Operation
  Planetary Reduction Assembly and Wheel Hubs - Overhaul
  Axle Shaft - Overhaul
  Steering Swivel Pin Bearings - Overhaul
  Steering Cylinder and Track Rods - Overhaul
  Front Axle - Removal and Installation
  Differential Crown Wheel and Pinion Assembly - Overhaul
  Driveshaft - Overhaul
  
  Chapter 4
  Transferred Gear Assembly
  Transferred Gear Assembly - Description and Operation
  Transferred Gear Assembly - Overhaul
  Transferred Gear Operating Cable - Adjustments
  
  Chapter 5
  Troubleshooting, Specifications and Special Tools
  Troubleshooting - Steering
  Specifications - Steering
  Specifications - Two Wheel Drive Front Axle
  Specifications - Front Wheel Drive Axle and Transfer Gear Assembly
  Special Tools
   
• Part 8
  Hydraulic System - Controls and Frame
  
  Chapter 1
  Hydraulic Circuits
  Hydraulic Circuits - General Information
  Hydraulic Circuits - Description and Operation
  
  Chapter 2
  Reservoir, Filter and Oil Cooler
  Reservoir, Filter and Oil Cooler - Description and Operation
  Reservoir - Overhaul
  Filter - Overhaul
  Oil Cooler - Overhaul
  
  Chapter 3
  Hydraulic Pump
  Hydraulic Pump - Description and Operation
  Hydraulic Pump - Overhaul
  Hydraulic Pump Driveshaft - Overhaul
  
  Chapter 4
  Backhoe Hydraulic Control Valve Assembly
  Backhoe Control Valve Assembly - Description and Operation
  Backhoe Control Valve - Overhaul
  
  Chapter 5
  Sideshift Backhoe Hydraulic Clamping System
  Sideshift Hydraulic Clamping System - Description and Operation
  Sideshift Hydraulic Clamping System - Overhaul
  
  Chapter 6
  Loader Hydraulic Control Valve Assembly
  Loader Hydraulic Control Valve Assembly - Description and Operation
  Loader Control Valve Overhaul
  
  Chapter 7
  Swinging System, Hydraulic Cylinders and Flow Restrict or Valves
  Swing System - Description and Operation
  Hydraulic Cylinders - Description and Operation
  Flow Restrictor Valves - Description and Operation
  Hydraulic Cylinders - Overhaul
  
  Chapter 8
  Backhoe Frame, Boom, Dipstick and Buckets, Control System, Hoses and Tubes
  Backhoe Frame, Boom, Dipstick and Buckets - Description and Operation
  Backhoe Control System - Description and Operation
  Hoses and Tubes - Description and Operation
  Backhoe/Loader Counterweight - Removal and Replacement
  Backhoe Boom, Dipstick and Buckets - Overhaul
  Backhoe Swing Post, Carriage and Mainframe - Overhaul
  Backhoe Extendable Dipstick - Overhaul
  Backhoe Control System (Mechanical) - Overhaul
  Hoses and Tubes - Overhaul
  
  Chapter 9
  Loader Frame, Buckets, Control System, Hoses and Tubes
  Loader Frame and Buckets - Description and Operation
  Loader Lift Arms, Bucket and Subframes - Overhaul
  Loader Control System (Mechanical) - Overhaul
  Hoses and Tubes - Overhaul
  
  Chapter 10
  Hydraulic Troubleshooting and Pressure Testing
  Troubleshooting and Pressure Testing - Introduction
  Troubleshooting - Whole Unit
  Troubleshooting - Backhoe
  Troubleshooting - Loader
  Troubleshooting - Hydraulic Pump
  Hydraulic Pump Performance Testing
  Pressure Testing
  
  Chapter 11
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 9
  Cab
  
  Cab Glass Installation
  Hinged Cab Glass Replacement
  Rear Lower Glass Replacement
  Bonded Glass Replacement
  ROPS Headliner
  Air Conditioning - Description and Operation
  Air Conditioning Process
  System Components - Description and Operation
  Compressor Pump
  Compressor - Operation
  Air-Conditioning Filter
  Condenser
  Receiver/Drier
  Expansion Valve
  Expansion Valve - Operation
  Evaporator
  Blower Fan
  Switches and Controls
  Air Conditioner Temperature Thermostatic Control Switch
  Blower Fan Switch
  Compressor Protection Switches - High and Low Pressure Cut-Out Switches
  Refrigerant Oil
  Refrigerant - R-12
  Air-Conditioning System - Troubleshooting and Service
  Air-Conditioning System - General
  Refrigerant R-12 Handling
  Refrigerant Can Valve
  Screw Type Valve
  Flat Type Valve
  Preliminary Troubleshooting and Testing
  Diagnosis Chart
  Tools
  Pressure Test Equipment
  Manifold Gauge Set
  Operating Precautions
  Attaching the Gauge Set to the Tractor
  Test Procedure - Stabilizing the System
  A/C System Performance Tests and Diagnosis Chart
  Manifold Gauge Reading and Interpretations
  Corrective Procedures
  Servicing the Air-Conditioning System
  Leak Testing
  Discharging the System
  Using the Recovery and Recycling System
  Flushing the System
  Evacuating the System
  Charging the System
  Refrigerant Can Method
  Charging the System - Charging Station
  Evacuating Tips
  Air-Conditioning Condenser, Receiver/Drier, High and Low Pressure Cut
  out Switches, Expansion Valve and Evaporator - Overhaul
  Component Removal
  Condenser Removal
  Inspection and Repair
  Installation
  Receiver/Drier
  High and Low Pressure Switches Removal
  Blower Motor and Fanned Assembly Removal
  Expansion Valve Removal
  Evaporator Core Removal
  Air-Conditioning Control Switches Removal
  Capillary Tube Removal
  Air Conditioning Electrical Controls Operation
  Blower Control Switch
  Air Conditioning Electrical System Troubleshooting and Testing
  Fan Relay and A/C Clutch Relay
  Circuit Breaker
  Lower Switch
  High and Low Cut out Switches
  Condenser Fan Motors
  Blower Fan Motor
  Air Conditioning Specifications
  Compressor - Description and Operation
  Compressor Clutch
  Refrigerant Oil
  Handling Refrigerant Oil
  Compressor - Overhaul
  Oil Level Checks
  Component Replacement
  Compressor Replacement
  Compressor Inspection
  Clutch Disassembly
  Clutch Reassembly
  Shaft Seal Replacement
  Shaft Seal Installation
  Cylinder Heads Servicing
  Compressor Specifications
  Special Tools
   
• Part 10
  Separating the Tractor
  
  Front Cover Oil Pan Removal
  Torque Specs
  Engine Removal
  Engine Torque Specs
  Separating the Transmission from the Engine
  Reinstalling Torque Converter Bolts
  Torque Converter Torque Specs
  Separating the Transmission from the Rear Axle
  Backhoe Removal
  Rear Axle Removal
  Reinstallation Tips
   
• Part 11
  Accessories
  
  Cold Start Kit #FP 556
  Basic System Operation
  Cold-Weather Starting
  Service Information
  Cleanliness
  Fittings and Tubing
  Starting Fluid Cylinder Installation
  Troubleshooting
  Inspection Procedure
  Instruction Usage
  Safety Precautions
  Basic System Information
  Parts Information
  Additional Parts Required for Naturally Aspirated or Turbocharged Tractors
  Additional Parts Required for Turbocharged Equipped Tractors
  Common Installation Procedures
  Naturally Aspirated Tractor Installation Procedures
  Turbocharged Tractor Installation Procedures
  Checking the Operation of the Cold Start System
  Backup Arm Wiring Kit
  4 X 4 or 8 X 8 Power Reversing Transmission
  Installation Instructions for Models 250C, 260C, 345C, 445C and 545C
  Mounting the Backup Alarm
  Installation Instructions for Models 455C, 555C and 655C
  Heavy-Duty Seat Suspension Kit Application
  Loader Auxiliary Valve Kits
  Conversion Kits
  Tractor Preparation
  Control Valve Preparation
  Control Lever Conversion
  Two Piece Control Lever Assembly
  Control Valve Installation
  Control Valve Linkage Installation
  Bolts All One and Weld-On Cutting Edges
  Instructions for Fit up and Welding Base Plate to Bucket
  Cutting/Welding Procedure for the Installation of the New Cutting Edge on a Bucket
  Loader Bucket
  Bucket Edge Countersunk Bolt
  Multipurpose Bucket Forks
  Three Lever Backhoe Controls - Foot Swing Conversion Kit
  Hand Lever Controls Extendable Dipper Stick Conversion Kit
  Reversible Stabilizer Pads
  Rear Window Defroster

 

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