MTC Motorsport BMW E60-E64 535d 635d Front Mount Intercooler.
We have engineered these intercoolers using a bar and plate core matched to our flowed cast end tanks, the same as we use on all of our other intercoolers. This is the most efficient way to keep the intake temperatures low.
We have tested our intercoolers on a few vehicles and found they have absolutely fantastic results. The IAT compared to the standard intercooler are reduced massively which means you get consistent increased performance.
The standard intercooler and the MTC intercooler both had intercooler intake temperatures of between 115-118 degrees through 5 runs in winter.
At the other side of the intercooler into the engine the standard intercooler temps were between 52-54 degrees whereas the MTC intercooler temperatures were between 16-18 degrees over 5 runs.
The intercooler is a direct fit and there are some great videos on YouTube to follow. However, professional installation is recommended and should take approximately 1-2 hours.