VW Crafter 2.5TDI 163HP/120HP 49377-07440 TD04L Turbocharger Cartridge CORE CHRA| Brand | Mitsubishi |
| Applies To | Volkswagen Crafter 2.5 TDI 136 HP 100KW Volkswagen Crafter 2.5 TDI 163 HP 120 KW |
| Engine | 2.5 TDI |
| Engine Code | CECA BJL / CECB BJM |
| Power | 136 HP 163 HP |
| Kilowatts | 100 Kw 120 KW |
| Manufacturer Part No. | 49377-07440 TD04L |
| Product Type | CHRA / Cartridge / Core Assembly |
Acceptable old core is carefully dismantaled using appropriate engineering techniques. Each component is inspected, only suitable major components are passed onto the multi-stage cleaning process.
• Every product fully dismantled
• Non-wearing and non-degrading parts such as housings and casing are inspected for wear and checked using NDT methods
• Cleaned by a number of advanced methods to prepare for re-use
- Solvent/Bio wash
- Hot wash
- Ultrasonic wash
- Alluminium Oxide blasting
• Full surface visual inspection
• Crack detection
• Tolerance measurement
• Electronic, pressure or vacuum testing of actuators
Each and every turbocharger is built with all new service parts as standard:
• Journal bearing/s
• Thrust bearing
• Piston rings
• Retaining rings
• "O" rings
• Shaft nut
• Compressor wheel
• Turnbine wheel and shaft
Each and every Electronic Actuator is Re-Built with new service parts as standard:
• Electronic Motor
• Worm Wheel
• Re-Working of PCB Board Electronics
The shaft wheel assembly and compressor wheel are assembled and balanced as a rotor on a Gielser horizontal balancing machine. The rotor is then assembled with a bearing housing, back plate and new service parts to a CHRA (centre housing rotating assembly)
Once the CHRA is balanced it is assembled into the turbine and compressor housings along with the actuator (if required). All bolts tightened to the required torque settings. Variable vane turbochargers are mounted on the VTR (vane test rig) for final testing/setting of actuator and variable vane, ensuring perfect performance on the engine.
