1.9 Z19DTH Inlet Manifold Swirl Flap Blanks
Widely considered an outmoded engine part, swirl flaps have been intentionally removed from many modern vehicles that were originally fitted with them for many reasons, including bushing wear and possible detachment causing running problems. Some noteworthy benefits of removing the swirl flaps from your engine are and blanking off are:

   
Our high quality CNC machined aluminium blanking plugs are easy to install, being a direct replacement for the old fitting. Resolving air leaks / vehicles faults and preventing any future swirl flap issues. A cost effective alternative to replacing the complete manifold


Disadvantages of Swirl Flaps

Prone to Failures
Swirl flaps, especially the early ones are very prone to wear and tear. The flaps can easily become bent or broken and the screws attaching the flaps to the spindle are known to come loose, falling into the combustion chamber, and causing serious engine damage.
   
Carbon Build up
Swirl flaps are exposed to a lot of oil and carbon from the combustion chamber which will eventually clog the flaps and cause them to malfunction. 

Flaps Sticking
Over time, carbon and soot will build up on your swirl flaps, potentially causing them to be stuck in one position, resulting in poor performance and potential engine malfunctions.

Electronic Failure
Modern swirl flaps are operated and regulated by your car’s Electronic Control Unit (ECU), but if the actuators that regulate the swirl flaps malfunction for any reason, the flaps are useless.


Product Name: Inlet Manifold Swirl Flap Caps Blanks
Color: Silver
Material: Aluminum
Surface: Anodised
Processing: CNC-machined

Compatible with manifold Part no:
55206459, 55190238, 55194739, 55206460, 2.03462.01, 2.03462.00W.


Compatible with:

For Alfa Romeo - 939A200 ( 1.9 MultiJet JTDM 16V 110 kW / 150 PS)
For 147 - 1.9 JTDM 8v 2005+ [HP 120]
For 147 - 1.9 JTDM 16v 2005+ [HP 150]
For 147 - 1.9 JTD 16v 2004+ [HP 136]
For 156 - 1.9 JTD 2003-2005 [HP 126]
For 156 - 1.9 JTD 2004-2005 [HP 150]
For 156 Sportwagon - 1.9 JTD 16v Q4 2004-2006 [HP 150]
For 156 Sportwagon - 1.9 JTD 2005-2006 [HP 150]
For 156 Sportwagon - 1.9 JTD 2003-2006 [HP 126]
For 159 Saloon - 1.9 JTDM 8v 2005+ [HP 120]
For 159 Saloon - 1.9 JTDM 8v 2005+ [HP 115]
For 159 Saloon - 1.9 JTDM 16v 2005+ [HP 136]
For 159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 120]
For 159 Sportwagon - 1.9 JTDM 8v 2006+ [HP 115]
For GT - 1.9 JTD 2003+ [HP 150]

For Fiat - Enigines M91 & M92 C
For Roma - 1.9 D Multijet 2005+ [HP 150]
For Stilo - 1.9 D Multijet 2005+ [HP 150]
For Stilo Multi Wagon - 1.9 D Multijet 2005+ [HP 150]

For Vauxhall - Engines Z19DTH & Z19DTJ
For Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 150]
For Astra Mk V (H) - 1.9 CDTi 2004-2009 [HP 120]
For Astra Mk V (H) Estate - 1.9 CDTi 2004-2009 [HP 150]
For Astra Mk V (H) SPORTS Hatch - 1.9 CDTi 2004-2010 [HP 150]
For Astra TwinTop Mk V (H) - 1.9 CDTi 2006+ [HP 150]
For Astravan (H) - 1.9 CDTi 2005+ [HP 150]
For Signum - 1.9 CDTi 16v 2004-2008 [HP 150]
For Vectra MK II (C) - 1.9 CDTi 16v 2004-2005 [HP 150]
For Vectra MK II (C) GTS - 1.9 CDTi 16v 2004-2005 [HP 150]
For Vectra MK II (C) Estate - 1.9 CDTi 16v 2004-2005 [HP 150]
For Zafira MK II (B) - 1.9 CDTi 2005-2011 [HP 150]

For Saab - Engines Z19DTH & Z19DTJ
For 9-3 Saloon - 1.9 TiD 2004+ [HP 150]
For 9-3 Convertible - 1.9 TiD 2006+ [HP 150]
For 9-5 Saloon - 1.9 TiD 2006+ [HP 150] 9-5 Estate - 1.9 TiD 2006+ [HP 150]


All our items are stocked and shipped from the UK via 1st Class or equivalent mail