SAFETY RULES
FOREWORD
SAFETY INSTRUCTIONS
PREVENTION OF FIRE OR EXPLOSIONS
PREVENTION OF BURNS
PRECAUTIONS FOR WASTE DISPOSAL
MAINTENANCE
MODELS
IDENTIFICATION OF MAIN COMPONENTS
TECHNICAL SPECIFICATIONS
TRANSMISSION
AXLES
BRAKES
STEERING
HYDRAULIC SYSTEM
FRONT COUNTERWEIGHT
NOISE AND VIBRATION LEVELS
BUCKETS
TYRES
DIMENSIONS AND PERFORMANCE
DIMENSIONS - 2WS SIDESHIFT
DIMENSIONS - 2WS SIDESHIFT SLA (“STRAIGHT LOADER ARM”)
DIMENSIONS - 4WS SIDESHIFT
DIMENSIONS - 4WS CENTER PIVOT
LOADER ATTACHMENT PERFORMANCE
PERFORMANCE OF LOADER BUCKET WITH FORKS
BACKHOE ATTACHMENT PERFORMANCE
MAXIMUM LIFTING LOADS
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE
SUPPLY SUMMARY TABLE
ENGINE
ENGINE INSTALLATION
TECHNICAL SPECIFICATIONS
72kW - HP ENGINE (580T)
72kW - HP ENGINE (580ST)
82kW - HP ENGINE (590ST - 695ST)
TRANSMISSION
POWERSHUTTLE TRANSMISSION
TECHNICAL SPECIFICATIONS
CONTROLS
LUBRICATION
GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
POWERSHIFT TRANSMISSION
TECHNICAL SPECIFICATIONS
CONTROLS
LUBRICATION
GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
FRONT AXLE
2WD - 2WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
4WD - 2WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
SPECIAL TOOLS
4WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
REAR AXLE
2WS REAR AXLE (580T - 580ST)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
2WS REAR AXLE (590ST)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
4WS REAR AXLE (695ST)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
BRAKE SYSTEM
PARKING BRAKE
TECHNICAL SPECIFICATIONS
OPERATION
ADJUSTMENT
MECHANICAL PARKING BRAKE ADJUSTMENT PROCEDURE
DISASSEMBLY AND ASSEMBLY
SERVICE BRAKE
OPERATION
BRAKE BLEEDING PROCEDURE
BRAKE PEDALS FUNCTIONALITY CHECK
HYDRUALIC SYSTEM
HYDRAULIC DIAGRAMS
HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS
HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS
HYDRAULIC DIAGRAM - 4WS SIDESHIFT MECHANICAL MODELS
HYDRAULIC DIAGRAM - 4WS SIDESHIFT PILOT MODELS
HYDRAULIC DIAGRAM - 4WS CENTER PIVOT PILOT MODELS
HYDRAULIC PUMP
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP
CONTROL VALVES
LOADER CONTROL VALVE
BACKHOE ATTACHMENT CONTROL VALVE
RELIEF VALVES
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE
ACCUMULATOR “GLIDE RIDE” PARKER
TECHNICAL SPECIFICATIONS
MAINTENANCE
SAFETY
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE
HYDRAULIC SWING SYSTEM
OPERATION
HYDRAULIC CYLINDERS
LOADER ATTACHMENT BOOM CYLINDER
LOADER BUCKET CYLINDER
4X1 LOADER BUCKET CYLINDER
BACKHOE BOOM CYLINDER
BACKHOE ATTACHMENT DIPPER CYLINDER
BACKHOE BUCKET CYLINDER
TELESCOPIC CYLINDER
STABILIZER CYLINDER - CENTER PIVOT (695ST)
STABILIZER CYLINDER - SIDESHIFT
SWING CYLINDER
BACKHOE ATTACHMENT LOCK CYLINDER - SIDESHIFT
SPECIAL TOOLS
HYDRAULIC CONTROL LEVERS
TECHNICAL SPECIFICATIONS
CONTROLS AND OPERATION
COMPONENTS
DISASSEMBLY AND ASSEMBLY
CONTROL LEVER VALVE
TROUBLESHOOTING
PRELIMINARY CHECKS
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES)
SWING
HYDRAULIC PUMP
CHASSIS
DESCRIPTION
REMOVAL AND INSTALLATION OF COMPONENTS
COMPONENTS WITHIN THE CHASSIS
COMPONENTS OF THE LOWER PART OF THE CHASSIS
COMPONENTS ATTACHED OUTSIDE THE CHASSIS
COMPONENTS OF THE UPPER PART
STEERING SYSTEM
DESCRIPTION
2WS STEERING SYSTEM
4WS STEERING SYSTEM
POWER STEERING
TECHNICAL SPECIFICATIONS
COMPONENTS
DISASSEMBLY
ASSEMBLY
CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS
GENERAL
CAB HEATING
CONTROLS
OPERATION
AIR FLOW DIFFUSERS
OVERHAUL
TROUBLESHOOTING
AIR CONDITIONING
PRINCIPLES OF AIR CONDITIONING
CONTROLS
OPERATION
TROUBLESHOOTING AND TESTING
FLUSHING THE SYSTEM
DRAINING THE SYSTEM
CHARGING THE SYSTEM
OVERHAUL
COMPRESSOR
TECHNICAL SPECIFICATIONS
REMOVAL AND INSTALLATION
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
ELECTRICAL SYSTEM
ELECTRIC DIAGRAMS
ELECTRIC DIAGRAMS - POWERSHUTTLE ROPS (580T mechanical engine)
ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (580T - 580T SLA mechanical engine)
ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (580ST - 590ST electronic engine)
ELECTRIC DIAGRAMS - POWERSHIFT CAB (580ST - 590ST electronic engine) - 2WS
ELECTRIC DIAGRAMS - POWERSHIFT CAB (695ST) - 4WS
CONTROLS AND INSTRUMENTS
FRONT CONTROL PANELS (580T - 580ST - 590ST)
FRONT CONTROL PANELS (695ST)
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580T mechanical engine)
CONTROL PANEL AND SIDE INSTRUMENT CLUSTER (580ST - 590ST - 695ST electronic engine)
SIDE INSTRUMENT CLUSTER (580T)
SIDE INSTRUMENT CLUSTER (580ST - 590ST - 695ST)
ANTI-START SYSTEM
DIAGNOSTIC DISPLAY (580ST - 590ST - 695ST)
SYMBOLS
SETUP MENU
PROCEDURE ABOUT SELF TEST
ON BOARD ERROR CODE RETRIEVAL
BACKLIGHTING AND DIMMING
WORK HOURS
OPERATION
WARNING SYSTEM
MAINTENANCE
WARNING MESSAGES
STARTING SYSTEM
OPERATION
STARTER MOTOR
TROUBLESHOOTING
ALTERNATOR
TECHNICAL SPECIFICATIONS
OPERATION
TROUBLESHOOTING
BATTERY
TECHNICAL SPECIFICATIONS
OPERATION
REPLACEMENT
CHARGE AND ELECTROLYTE LEVEL CHECK
CONNECTING A BOOSTER BATTERY
BATTERY MASTER SWITCH
TROUBLESHOOTING
LOADER ATTACHMENT
LOADER ATTACHMENT CONTROLS
LOADER ATTACHMENT OPERATION
4x1 LOADER BUCKET CONTROL (Optional)
LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries)
BUCKET SELF-LEVELLING
LOADER ATTACHMENT SAFETY STRUT
LOADER ATTACHMENT SAFETY STRUT (2WS)
LOADER ATTACHMENT SAFETY STRUT (4WS)
REMOVAL AND INSTALLATION OF LOADER BUCKET
STANDARD LOADER BUCKET
LOADER BUCKET WITH FORKS (Optional)
BUCKET TEETH REPLACEMENT
LOADER REMOVAL
BACKHOE ATTACHMENT
DESCRIPTION AND OPERATION
BACKHOE ATTACHMENT CONTROLS
BACKHOE ATTACHMENT MECHANICAL CONTROLS
BACKHOE ATTACHMENT HYDRAULIC CONTROLS
BACKHOE ATTACHMENT SIDESHIFT (Sideshift version)
BACKHOE ATTACHMENT DISASSEMBLY
BACKHOE BUCKET REPLACEMENT
BACKHOE BUCKET
BACKHOE ATTACHMENT HYDRAULIC HANDLING
CONTROLS
HYDRAULIC DIAGRAM
DISASSEMBLY AND ASSEMBLY