【USA Stock】



〖USA〗 4 Axis CNC Controller Motion DDCSV3.1 Offline Standalone w/ MPG Handwheel
For CNC Router Engraving Milling Machine



Good News:


We have USA Warehouse in USA,so we will ship from USA to you.




Package include:
  • 1 x 4 Axis CNC offline Motion Controller System DDCSV3.1
  • 1 x Pendant Handwheel MPG with emergency estop with connection plug (plug & play)
  • 1 x 4GB USB Flash drive
  • 1 x USB Extension Cable
  • English user manual will send by email

       

Descriptions:4

 

1.Digital Dream is a numerical control company specializing in the research, development and production of various CNC (Computer Numerical Control) systems since 2008. Digital Dream

2.aims to combine high quality and high reliability with affordability. The DDCS is a 3~4 axis motion controller for stepper and servo systems. DDCS V3.1 is updated from DDCS V2.1 on software and hardware.We are very proud of this product, it combines .great power with a tiny footprint and is easy to use. After a very short time you will be familiar with the functions and this manual will help you.

3.The highest output pulse per axis is 500KHz. This provides high control precision for stepper motors and servo motors.

4.The DDCS numerical control system adopts the ARM+FPGA design framework. ARM controls the human-computer interface and code analysis and the FPGA provides the underlying algorithms and creates the control pulse. This guarantees reliable control and easy operation.

5.The internal operating system is Linux based. The panel layout structure of the DDCS V3.1 is very rational to save space. All operations are controlled by only 17 keys and a comprehensive G code set is supported. The DDCS can be used for many styles and types of CNC machines. Lathes, Routers, Pick and Place and Mills are just a few examples. The DDCS operates as a Stand Alone system without the need of a computer. This guarantees high precision, accuracy and reliability. The interface, even very comprehensive, can be learned in a very short time.

6.Digital Dream Standalone Motion Controller DDCS V3.1 Page -4 DDCS V3.1 Users Manual 1.2 DDCS V3.1 Brief technical feature

2

1.1 Introduction 

        DDCSV3.1 is the 4 axis motion controller which has been researched and developed by Faster CNC for four years. The control period of each position is only 4 milliseconds, with a high control precision. The highest uniaxial output pulse is 500KHz and the pulse width can be adjusted. It supports the common stepper motor and servo motor.

        DDCSV3.1 numerical control system adopts the ARM+FPGA design framework. The ARM can finish the part of human-computer interface and code analysis and the FPGA can finish the part of underlying algorithm and control pulse generate, with the reasonable design, reliable control and easy operation.

        The panel layout structure of DDCSV3.1 is rational. The CNC MOTION SYSTEM Controller can be finished only by 17 keys and it supports the FANUC with high universality to be compatible with G code set.

       This manual introduces the operation method of the DDCSV3.1,the machine tool and the operation procedure of the machine tool. By lots of graphical representation and examples, the uses can quickly learn to use the DDCSV3.1 CNC system.

 

2DDCS V3.1 Brief technical feature:

1) 16 photoelectric isolated digital inputs,3 photoelectric isolated digital outputs;

2) 3.1 Version enhenced Algorithm,support soft interpolation,fixed arc interpolation bug of the old version;

3) Analog spindle control 0-10V spindle control (can be modified as PWM output);

4) 3-4 axis motor Control.Differential Pulse and direction output signal,Max.500Khz per axis;

5) ARM9 main control chip,FPGA core algorithm chip;

6) 5 inches TFT screen, resolution ratio: 480x272,17 operation keys;

7) The Power Supply for the controller is 24VDC, minimum Current is 0.5A;

8) The Power Supply for IO Port is 24VDC,minimum current is 0.5A;By the IO power supply,system already supply the power for IO ports.So no need the external power supply for IO port anymore;

9) USB flash disk support for G code file input,no size limited of the G-code file ;

10) Support standard MPG;

11) Jog function for each axis (continuous, step, defined distance);Customer can define the distance;

12) Support the operation of quickly specify the running position;

13) Support for “Power Cut” recovery. Data is automatically saved;

14) The controller only support NPN type limited switch.


 

1.3  Outward Appearance, Structure and Size

The DDCS V3.1 is a small box that can fit in a window of a small control box or control cabinet.


Four locking hooks fix this controller from the frame.


The front panel is 191mm*128mm*5mm；
The main body is 191mm*128mm*37mm；


To mount the unit in an equipment c abinet, cut the hole182.5mm*59mm

 

       The front of the product is 17 user keys and 1 4.3’’and 480*272 LSD (Liquid Crystal Display), and the reverse side is input signal, spindle control, stepper/ servo control, MPG and other four sets of interfaces as well as USB interface and power interface. Please look at the reference picture 1-3 and picture 1-4 in detail.


1.4 Explanation of Abbreviations

When operating the DDCS, the users will come across some English abbreviations. Here a list with explanations
 

FRO: Feed Rate Override
 

SRO: Spindle Rate Override
 

SRJ: Jog Speed Setting
 

F: Feed rate, unit is mm/min
 

S: Spindle Speed, unit rev/min.
 

X: The coordinate code of the X axis.
 

Y: The coordinate code of the Y axis.
 

Z: The coordinate code of the Z axis.
 

A: The coordinate code of the A axis
 

BUSY: The system is busy. You still can adjust FRO and SRO
 

READY: READY mode, any operation can be done
 

RESET: Reset mode, controller is in“ OFF” mode, no operation can be performed
 

CONT: Continuous mode, each axis can be manually jogged with the arrow keys
 

Step :Manual Step Mode，each axis can be jogged in defined steps
 

MPG: MPG mode. Operate the machine with the MPG (Manual Pulse Gener ator)
 

AUTO: Run G code. Auto is showing when file is processing


 



 






34

3

3

The Limit wiring at X++ direction with mechanical limited switch

  • PIN6(YL++),PIN23(XL++),PIN25(YL--),PIN5(XL--),PIN28(AL--),PIN9(AL++),PIN8(ZL--),PIN26(ZL++) are the Limit ports.

Power Supply Input

  • DDCS V3.1 needs two power supplies,Main power is for system,IO Port is for Input and Output ports.
  • Both power supply is 24VDC,current is not less then 1A.
  • In the Main port interface,the marked 24V and GND is the main power input ports;the COM+ and COM- is the IO power input ports.
  • Only when the two power supplies are connected correctly the controller can be work properly.
  • Becasue of the IO power,the controller system can supply power to all the IO ports,the IO ports is no need of the external power any more,for example,the relay.

Spindle control output

  • PIN3(M8),PIN22(M10),PIN2(VSO) and PIN21(M3) is for spindle control output.
  • The spindle control output terminal offers connections for Start and Stop of the Spindle (M3/M5), Start/Stop of Cooling (M8/M9) and Start/Stop of Lubrication (M10/M11). These three output terminals are signals open to ground.
  • The highest electric current can be absorbed is 50mA.
  • The speed controlling output terminal can output 0-10V.
  • It can adjust the speed of the spindle motor by sending the voltage between 0 and 10V to the VFD according the the Spindle Speed Setting.
  • Controlling the speed of a spindle with a VFD (variable frequency drive) only needs the Start/Stop signal and the 0-10V signal to control the frequency.
  • PIN3(M8),PIN22(M10) and PIN21(M3) is also can be used for OUTPUT ports.For example,it can be used for a Relay output port.

d

2

3

Stepper/Servo Control Output

  • AD- means the Direction signal - output for A axis
  • AD+ means the Direction signal + output for A axis
  • AP- means the Pulse signal - output
  • AP+ means the Pluse Signal + output.
  • The Pulse and Direction signal output voltage is ±5V.
  • PIN 18(AD-),PIN 36 (AD+),PIN 17 (AP-),PIN 35 (AP+) is A Axis Control Output Pins;
  • PIN 16 (ZD-),PIN 34 (ZD+),PIN 15 (ZP-),PIN 33 (ZP+) is Z Axis Control Output Pins;
  • PIN 14 (YD-),PIN 32 (YD+),PIN 13 (YP-),PIN 31 (YP+) is Y Axis Control Output Pins;
  • PIN 12 (XD-),PIN 30 (XD+),PIN 11 (XP-),PIN 29 (XP+) is X Axis Control Output Pins.

The Limit wiring at X++ direction with 3-line proximity switch

  • Limit wiring method for X++direction of 3-wire proximity switch.

The Probe Wiring

  • PIN10(AHOME),PIN27(ZHOME),PIN7(YHOME),PIN24(XHOME) are the Home Ports.
  • PIN4(PROBE) is the Probe Port

Outward Appearance,Structure and Size

2

  • The DDCS V3.1 is a small box that can fit in a window of a small control box or control cabinet.
  • To mount the unit in an equipment c abinet, cut the hole182.5mm*59mm
  • The front of the product is 17 user keys and 4.3" and 480*272 LSD (Liquid Crystal Display), and the reverse side is input signal, spindle control, stepper/ servo control, MPG and other four sets of interfaces as well as USB interface and power interface.
  • The front panel is 191mm*128mm*5mm
  • The main body is 191mm*128mm*37mm
  • The back panel is 175mm*110mm
  • Control System Unit is compatible with Metric Units and Imperial Units;
  • MPG and extended Keyboard can also control and edit the controller system
  • 3 kinds Probing Modes:Fixed Position of tool sensor,Floating Position of the tool
  • Added a lot of parameters,Optimal Design and algorithm
  • Cited the new circuit design and metal box,which can avoid the noise a lot

4 Axis MPG Pendant Handwheel with Emergency stop with 15-pin plug

Pendant Handwheel with Emergency stop with 15-pin plug   

Description:

1.The CNC 4 Axis handheld controller MPG Pendant with x1, x10, x100 selectable, You are bidding one complete unit of the MPG pendant with Emergency stop for 4 axis CNC machine, it equipped with our popular machined MPG unit with 4 axis and scale selector, LED indicator also send feedback from the CNC machine to user about the status of the unit.
 
2.All Wiring isolated from MPG unit and provide a easy to install wiring diagram, it suit both commercial machine as a replacement jog control unit or other computer based controller. Which add great control flexibility to the system.
 
 
Specification:
1. x1, x10, x100 switch
2. X,Y,Z,4th axis selector switch
3. LED indicator
4. With Emergency stop
5. High quality professional chassis
6. 6ft extendable high quality shielded cable cord
7. Magnetic base holder can place anywhere on the machine steel surface
8. Required 5V+, 150mA, power for MPG
9. Phase output is A ,/A and B,/B;
10. TTL output, drive capability +-20mA;
11. Support CNC system:Taiwan Pou Yuen M600 M500 M520i T300 series, Higerman, HANUC,GSK,opened NC, KND,Siemens, the NUM, Spain FAGOR (NEW, 8055I) and so on.
12.Wiring:User can wire this unit to the CNC system with easy.
 

Description:

1) CNC system and position control of various mechanical devices, mainly for CNC machine tools and various mechanical zero correction and signal division.

2) 100 times per revolution slightly 

cracking point,100 pulses per revolution output, holding the handle of the panel and all-metal high-grade design.

3) Metal code disc, high precision, good texture

4) Easy installation, shaped thin, ultra-light.

5) DC 5V power system

6) Voltage, single-ended, differential in three output options provide 100PPR pulse output options.

7) Driver output type, anti-interference ability, long-distance transmission.

8) Oil, water, dust-proof design (grade IP65) spiral stretch 20 million guaranteed.

  

Features:

1) Novelty, easy to move, interference, load capacity.

2) Full plastic shell, insulation, high strength, anti-oil seal design.

3) With × 1, × 10, × 100 third gear ratio, enabling 4-12 axis magnification switch

4) With the control switch, emergency stop switch optional, easy to operate

5) For CNC machine tools, printing machinery, numerical control equipment

 

Specification:

Resolution100PPR
Supply VoltageDC5V +/-5%
Supply Current≤80mA
Output Voltage≥2.5V
≤0.4V
Output Current<40mA
Fall/Rise time≤5ns(typ)
SwitchX1,X10,X100
Axis SwitchOFF,X,Y,Z,4
Response Frequency0-10KHz
Weight560g




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