「DE」4.5KW BT30 220V ATC Air Spindel Werkzeugwechsel Fräsmotor+5.5KW Inverter VFD

For CNC Router Milling Engraving Machine




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Package include:





                                                  100% Brand New and High Quality!!!









4.5kw ATC BT3s0风冷 1 拷贝 副本














 




1)This spindle is built-in type spindle motor, built-in three asynchronous motors,Bythe inverter control.As the spindle has a compact structure,high power, big torque, small vibration, low noise characteristics,so it can achieve high speed,high powe cutting,high precision and high stability operation.

2)The bearing of spindle use grease lubricated angular TOcontact bearings,can be achieved lifelong lubricating within the life cycle.

3)The spindle use forced coolling mode TOcoolling motor,front and rear bearings.Coolant flow through the reasonable arrangement cycle watercourse of the spindle body,thus can take the heat generated of the spindle rotation speed, TOachieve thermal equilibrium,let spindle temperature within a certain constant value. External coolingDevice effect:maintaining a constant temperature of the coolant.

4)The spindle built-in PTC 140 temperature sensor(TEchnicalparameters are visible in other sections of this specification),you can read it anytime if you need TOprotect the motor temperature.

5)The tool clamping methods:this spindle built-in automatic tool changeDevice,shank form is BT30.


ProducttEchnicalparameter table

SpindlemODEL:

RTM120X103-30-24Z/4.5220v

Voltage:

220V

Maximum speed:

24000rpm

Max frequency:

800HZ

Electric current:

15A

Motor Pole:

4 Pole

RAted power:

4.5KW(S1)

Peak power:

5.4KW(S6)

Rated Torque:

3.5NM

Peak Torque:

4.2NM


Productcharacteristic curve graph:

Wiring definition

Power Supply, Fhermal, Fan

Proximity switch and push button switch


Details:






TEchnicalparameters

No.

PRoject

Standard

1

SpindleblowingDust/seal gas pressure (MPa)

0.2-0.25

2

Spindlegas seal gas flow

(L/min)

65 + 10 (When onWORKING)

3

Cooling water pressure (MPa)

≧0.25

4

Cooling water flow (L/min)

≧2.5

5

Cooling water temperature(℃)

24-28

6

Spindlestatic state pulse(M)

≦3

7

Spindlevibration (Mm/s)

≦1.0

8

Spindleassembly method

Bottom mounting(6-M8)

9

MotorwindingsPressure test (V/M)

1000V/1 minute withstanding Voltage test

10

Tool Interface

BT30

11

Inverter Specifications

5.5KW(220V)

12

fitment

Woodworking machinery, polishing industry, etc.

Spindleinstallation explanation

1) Fan cooling systemDescription

When the spindle rotates, the rear fan system must be started TOensure the correct supply voltage and the supply voltage is 12v.

2) Air Sealing control(AS)

In order TOprevent water or impurities enters internal of the spindle,spindle will have gas SealingDevice,the gas seal machine must be started start with the machine at the same time. And the need TOgo throughmulti-stage filtration.

3) Compressed gas quality requirements

The quality requirement of gas whichis used in gas seals:

Oil Content:﹤0.01mg/m³

Solid particle:< 5 * m

PressureDew point:< 7.5Degrees C(0.7mpa)

4) Running-in program instructions

Only all monitoring issued no failures operational signals,at the same time,all safetyDevices have been installed and working properly,then allow start spindle.

Note: new or spindlewhichIs not used for a long time must TObe running slowly.First,start run spindle for half an hour as 25% of the maximum speed,then increase TO50% of the maximum speed,TOrun 15 minutes,finally, increase TOmaximum speed.It 's need TOcheck the temperature of the spindleDuring the wholeProcess,Spindle will get hot, but not hot hand, if the spindle becomes hot, pls stop the operation and contact our customer serviceDepartment.

5) Productbackend interface instructions

No.

Function

DEfinition

1

GAS Sealing(Protection of impurities inTOthe spindle0.2-0.25MPa)

Ф6

2

Return air (piston reset 0.35-0.45MPa)

Ф6

5

Power Supply (Spindlepower lines with thermistor)

U/V/W/ Ground wire

6

Intake air (Spindleloose knife0.5-0.6MPa)

Ф6

7

sensor(spindle tool change signals 24V)

Broach / loose knife

8

Fan(spindle cooling)

12v

6) PTC140Temperature coefficient thermistor parameters

Our products are equipped with a single thermistor PTC140, it can be used for spindle temperature protection.

Parameter name

Parameter symbol

Single Core

Three core Series connection

Unit

Maximum DC working temperature

Umax

30

30

V

Rated control temperature

TK

Designed according TOuser

Rated control temperaturetolerance

T1

±5℃

±5℃

Rated control temperaturetolerance

T2

±0.5℃

±0.5℃

Resistance value on 25℃

r25

≤100

≤300

Ω

Rated control temperature
On -5℃resistance value

TK-5℃

≤550

≤1600

Ω

Rated control temperature
On +5℃resistance value

TK+5℃

≥1330

≥4000

Ω

Rated control temperature
On +15℃resistance value

TK+15℃

≥4

≥12

KO

Thermal response time

TA

≤5

≤5

S

Dielectric Strength

Uis

AC2.5

AC2.5

KV

Maximum control temperature

TKmax

180

180

Maximum allowable storage temperature

tmax

180

180

Minimum allowable storage temperature

Tmin

-40

-40


7) ProductTool ChangeSignalsdescription

sensor MODEL(0-24V, PNP), The spindle built two sensors.wiring Diagram is as follows:

1. Response broach knife signal, when theKnife handleIs hang,black sensor output signal;

2. Response loose knife signal, when theKnife jawsOpen,black sensor output signal;



2). 5.5KW Fuling Inverter VFD 220V





This VFD can be used for constant torque loads( such as hard starting:Air compressors, HVAC units)and variable torque loads(such as pumps, fans, etc). It can be used as a motor speed control and a phase converter. The input for this VFD is 1 or 3 phase as you like. You can control different speed when you use this VFD. Most of our customers bought this VFD from us TOuse for:Lathes, Mills, Car Hoists, Pumps Conveyors, etc. This item uses Sine wave PWN(SPWM )for the control system and performance excellently


220V Version



Configuration:

Brand Name:Fuling

Power: 5.5kw

Rated output current:23A

Output voltage: 3 phase 220V

Input voltage: 1 phase 220V or 3 phase 220V

Output Frequency: 0-1000Hz




https://ae01.alicdn.com/kf/HTB1yIr9NmzqK1RjSZFLq6An2XXaY.jpg





product overview

DZB312 series special inverter for carving machine is designed for carving machining industry, it adopts  sine wave pulse width vector control technology with specialized macro code function built-in, it's easy for installation and debugging,  reasonable wiring technology makes it stable and reliable. 

 

Product features

◆ It can realize 8 segment speed running for convenient macro card control

◆ Adopt 32-bit microprocessor and sine PWM control

◆ Unique core algorithm and low interference

◆ Adopt independent air duct for many dust occasions

◆ Automatic torque promotion and automatic slip compensation function

◆ Built-in standard 485 communication function

◆ Humanized design: Carving machine specialized macro code factory set parameters, easy for debugging

 

Applications

◆ various engraving machine, high speed motorized spindle

 


Technical parameters


◆ output frequency:0~1000Hz,

◆ Input frequency 47~63Hz,power factor≥95%

◆ control mode:Non-PG vector control, V/F control

◆ Source of operation instruction:given by panel, terminal and   RS485 communication

◆ Source of given frequency:given by panel figure, analog quantity, RS485  serial communications, multi-speed simple PLC and PID etc.

◆ Overload capacity:130% rated current 60s、150% rated current 3s

◆ Carrier frequency:1.0kHz~15.0kHz,and can be automatically adjusted according to temperature and load characteristic.

◆ Frequency resolution:the given digital value is 0.01Hz,and the analog quantity is given as the highest frequency plus 0.1%

◆ Torque elevation:Manual torque can elevate 0~30%

◆ Inching operation:frequency range:0.0Hz~ Maximum output frequency Inching acceleration and deceleration time:0~3600.0s

◆ Simple PLC and multistage speed operation:it can realize up to 8 segments running

◆ Automatic voltage regulation: When grid voltage fluctuation occurred, it can automatically maintain constant output voltage


主轴+FL变频器详情页_28主轴+FL变频器详情页_29




3).BT30-ER25 tool holder with 45° pull stud






The usages of the product and warnings

Matters need attention when you install this spindle

1. When installed, please carefully, pay attention to personal safety and to avoid injuries occurred during the installed process;

2. Do not use any tools tapping spindle;

3. Do not use sandpaper and grinding wheel to wipe or grind in axis core and taper hole;

4. Use special removal tool to remov the lock nut and the tool;

5. Untrained personnel can not disassemble and operate electric spindle;

 

Attention to maintenance and maintenance

1. Electric spindle storage temperature is 20  ± 10 , humidity  85%, to allow time to store up to three months;

2. Electric spindle most suitable ambient temperature is 20  ± 10 , bearing life can achieve the desired optimum value;

3. The power cord must take waterproof measure, electric spindle housing must be grounded;

4. Electro-spindle must not exceed nameplate parameters;.

5. Not allowed to use any mechanical way to forced braking in the shaft;

6. after using the spindle every day,you should wipe spindle taper,then smear with rust oil; 

7. Workplace must be clean, there should be strict dust control measures to prevent foreign matter enter the spindle.

 

 

Product common malfunctions&method of exclusion

 

Fault phenomenon

Reason

Method of exclusion

Electric spindle is not running after boot

1No inverter power output or set incorrectly

Check that VFD supply three-phase output voltage and setting method

2Spindle plug is not inserted

Check the electrical spindle plug and connection.

3Bad plug connector

4Bad stator line package

Replace line package

Shutdown after a few seconds of the boot

1Start time is too short

Increase the acceleration time

2Electric spindle high temperature cause line package insulation damaged

Replace line package

3Electric spindle lose phase to run,then cause overcurrent protection blackout

Check the electric spindle connection

Electric spindle smoking or the housing hot after a few second of the boot

1Inverter output voltage, frequency are not match the use of electric spindle voltage and frequency

Check the VFD and the spindle voltage, frequency

2The VFD is not set correctly

Reset the VFD

Locking nut loose when it is started

Wrong direction of rotation

Change the direction of rotation

Spindle have big noise and vibration

1Bearing wear seriously

Replace the bearing

2Precision of parts damaged,it’s effect dynamic balance

Calibration of dynamic balance

3Big beat of Spindle

Replace the spindle

Locking nut loose when it is stoped

Stop time is too short

Increase the deceleration time








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