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3KW ATC Water cooled Spindle motor 380V
Product overview
1.This
spindle is built-in type spindle motor, built-in three asynchronous
motors,by the inverter control.As the spindle has a compact
structure,high power, big torque, small vibration, low noise
characteristics,so it can achieve high speed,high powe cutting,high
precision and high stability operation.
2.The bearing of spindle
use grease lubricated angular to contact bearings,can be achieved
lifelong lubricating within the life cycle.
3.The spindle use
forced coolling mode to coolling motor,front and rear bearings.Coolant
flow through the reasonable arrangement cycle watercourse of the spindle
body,thus can take the heat generated of the spindle rotation speed, to
achieve thermal equilibrium,let spindle temperature within a certain
constant value. External cooling device effect:maintaining a constant
temperature of the coolant.
4.The spindle built-in PTC 140
temperature sensor(Technical parameters are visible in other sections of
this specification),you can read it anytime if you need to protect the
motor temperature.
5. The tool clamping methods:this spindle built-in automatic tool change device,shank form is BT30.
Automatic tool changer electric spindle technical parameters
Spindle model | RTM100-30-24Z/3.0 | Voltage | 380V | Electric current | 7.6A |
Rated speed | 15000rpm | Maximum speed | 24000rpm | Rated frequency | 250Hz |
Maximum frequency | 400Hz | Rated torque | 1.9Nm | Peak torque | 2.6Nm |
Rated power | 3.0KW | Peak power | 4.2KW | Motor Pole | Pole 2 |
Technical parameters:
No. | project | Standard |
1 | Spindle blowing dust/seal gas pressure (MPa) | 0.2-0.25 |
2 | Spindle gas seal gas flow (L/min) | 65±10(When on Working) |
3 | Cooling water pressure (MPa) | ≥0.25 |
4 | Cooling water flow (L/min) | ≥2.5 |
5 | Cooling water temperature (degree) | 24-28 |
6 | Spindle static state pulse (µm) | ≤3 |
7 | Spindle vibration (mm/s) | ≤0.8 |
8 | Spindle diameter (mm) | Diameter 100 (0/-0.022) |
9 | Motor windings Pressure test (V/M) | 1500V/1 minute withstanding Voltage test |
10 | Tool Interface | BT30 |
11 | Inverter Specifications | 3.7KW (380V) |
12 | Fitment | For castings, aluminum, glass, etc., and other processing |
Spindle installation explanation
1.Circulating Cooling System Description
The
system must ensure that the cooling water temperature of supply spindle
is between 24-28 degree. Usually setting the flow switch in return pipe
of the cooling system,to ensure the supply of spindle cooling water.
Cooling water requirements: we recommend using distilled water, while
recommend Feinuokesi (Fenix) protective agent F1 (using the scale of 1:
200),coolant temperature is 26 degree ±2 degree,inlet, outlet pipe
temperature can’t exceed 5 degree.It is allowed As long as other
monitoring can ensure fuller spindle cooling.
2.Air sealing control
In
order to prevent water or impurities enters internal of the
spindle,spindle will have gas sealing device,the gas seal machine must
be started start with the machine at the same time. And the need to go
through multi-stage filtration.
3.Compressed gas quality requirements
The quality requirement of gas which is used in gas seals:
Oil content: <0.01mg/m³
solid particle: <5µ m
Pressure dew point: <7.5degree (0.7MPa)
4. Running-in program instructions
Only
all monitoring issued no failures operational signals,at the same
time,all safety devices have been installed and working properly,then
allow start spindle.
Note: new or spindle which is not used for a
long time must to be running slowly.First,start run spindle for half an
hour as 25% of the maximum speed,then increase to 50% of the maximum
speed,to run 15 minutes,finally, increase to maximum speed.It’s need to
check the temperature of the spindle during the whole process, spindle
will get hot, but not hot hand, if the spindle becomes hot, pls stop the
operation and contact our customer service department.
2.) 3.7KW SUNFAR brand Inverter 380V input with 380V output
VS500-4T0037G
Description
key word: VS500 series inverter.Relying on its superior costefficiency, VS500 series general inverter is widely
applied in the industry of machine tool, electricity, textile, transportation, transmission,
paper, cable, metallurgy, etc.
The series product has been developed to be model in high stability, reliability after on-site inspection of
more than 700,000 inverters.
Features
1.Compact yet reasonable structure reduces the volume of inverter 20%-30% times than the traditional general inverter; independent cooling duct and closed main loop design
2.Droop control function: automatically balance power of drive system of inverters on the same transmission chain.
Adopts DC fan characterized by the large volume, high wind pressure, excellent cooling
effect and stable performance
3.Particular self-adaptive control technology, allowing for automatic current and voltage limitation and under-voltage suppression during operation.
4.Standard configuration of RS485 communication interface, optional MODBUS protocol and SUNFAR self-defined protocol; with linkage synchronous control function, allowing for easily communicating inverters with PLC,
industrial personal computers and other industrial personal equipments.
3).BT30-ER25 tool holder with 45° pull stud