PAIR OF ROUND RETICULATED ZIRCONIA MOLTEN METAL FILTER SETTER PLATE DISK
No.: 585
You are buying a Pair of Round Magnesium Partially Stabilized Zirconia ceramic foam filter. They are designed for filtering grey, malleable and all high or low alloyed cast irons and titanium based super alloys. The maximum application temperature for these filters is 2000°C (3632 °F). However they are also used for soldering and welding plates because their thermal conductivity is very low and heat will not be rapidly taken from the parts being soldered or welded.
Zirconia filters are designed for use in casting super alloy turbine blades, and prosthetic hip components. During the pouring of the heat the application, the continuous tortuous interconnected pore network of this filter prevents the ingress of slag, magnesium reaction products, and sand grains into the funnel of the lost wax mold cavity.
The inherently large surface area is well suited to intensive filtration and even finely distributed slag particles are retained both on the filter surface and in the filter structure. The high filtration effectiveness combined with a reduction in turbulence often allows gating systems to be greatly simplified.
Often called Ceramic Stainless Steel because so many of its properties are like that of a Stainless Steel 316, this material has very high mechanical strength when fired to near full density, very good flexural strength, very good corrosion resistance to chemicals at high temperature, and very high refractoriness or use temperature. They may be used for a variety of electrical, mechanical, and thermal applications. They may be used for high temperature furnace as stand offs or setters for firing parts in a kiln; and may also be used for jewelry or for applications where soldering requires a low thermal conductivity platform.
When heated to 350-600 °C, this material will couple with microwaves and therefore may also be used as “Wireless Heating Elements” in the microwave for sintering other components. Using fibrous thermal insulation this material will absorb the microwave energy and convert it to infrared radiation, i.e. red heat.
The specifications for
these components are as follows:
Outside Diameter: 2.00” (178mm) +0.00/-0.030
Thickness: 0.750” (28 mm) +/-0.020
Pore Size: 30 ppi (pores per linear inch)
Specific Gravity or Density: 6.02 g/cm3
Water Absorption or Porosity: 0%
Fusion Temperature or Melting Temperature: 2715 °C or 4919 °F
Maximum Working Temperature: 2400 °C or 4352 °F
Thermal Conductivity: 2 W/m* K
Expansion Coefficient or CTE: 7.5 x 10 E-6 inches/°C
Electrical Resistivity at 20 C: 10 E +10 Ohm*cm
Electrical resistance at 600 C: 10 E +1 Ohm*cm
Modulus of Elasticity: 12 x 10 E +6 p.s.i. or 210 GPa.
They may also be used for jewelry or for applications requiring high wear or abrasion resistance. Your imagination is the only limiting factor in the spectrum of possible applications for this component.These components were not specifically manufactured for an individual application; therefore be sure to check the dimensional descriptions carefully for your application. Future returns or requests for refunds, because of some "fit" issue or the like will not be honored. Please check the other Zirconia component variants that are available in my listings for the model or models that best fits your requirement. Your imagination is the only limiting factor in the spectrum of possible applications for these components and materials.
If you require additional technical information, design, or application engineering consultation, feel free to contact us. As a materials scientist with four decades experience in high temperature processing, ceramics, dentistry, and jewelry manufacture it will be possible to provide you with creative and imaginative approaches to your requirements. Be sure to view all photos as they are an integral component of the item description.
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No: 591