Audi A4 A6 A7 Q7 3.0 TDI Garrett 839077 STAGE 2 Upgrade turbocharger turbo

THESE TURBOS ARE SOLD ON EXCHANGE BASIS MEANING WE NEED YOUR OLD UNITS BACK. £400 DEPOSIT IS REQUIRED AFTER THE PURCHASE

This turbocharger was fully stripped, standard parts replaced with following upgraded parts:

~ Lightweight 65MM billet compressor wheel
~ GTD22 bigger highflow shaft wheel
~ Small nose hub resulting in larger blade surface area
~ Reverse thread shaft nut
~ Large pad stainless steel thrust collar
~ Latest high temperature heavy duty journal bearings
~ 360 Race thrust bearing with large pad thrust
~ Step gap high temperature rear oil seals

¬ Turbocharger core CHRA balanced using ''TurboTechnics'' VSR400 rig, to a higher than standard 180,000 rpm rev range with tolerances of 0.5g



FITS THE FOLLOWING VEHICLES:

Make & Model Year Engine code KW HP Part number OE number
Audi A4 8W B9 3.0 TDI quattro05.2015-08.2018CSWB CRTC CRTE CZVA CRTD CZVF160/200  218/272 839077-5002S059145873BP
Audi A6 4G C7 3.0 TDI quattro09.2014-09.2018CSWB CRTC CRTE CZVA CRTD CZVF160/200 218/272839077-5002S059145873BP
Audi A7 4G 3.0 TDI quattro07.2014-05.2018CSWB CRTC CRTE CZVA CRTD CZVF160/200 218/272839077-5002S059145873BP
Audi Q7 4M 3.0 TDI quattro01.2015-12.2019CSWB CRTC CRTE CZVA CRTD CZVF160/200 218/272839077-5002S059145873BP

TURBOCHARGER NUMBERS

Part number Comparison number
839077-5002S
839077-0002
839077-2
839077-5011S
839077-0011
839077-11
839077-5009S
839077-0009
839077-9
839077-5008S
839077-0008
839077-8
839077-5001S
839077-0001
839077-18
80026-5001S
880026-0001
880026-1
059145873BP
059145873CL
059145873CH
059145873BJ
059145873DB
059145873EN



In order to run our hybrid turbocharger smoothly you would need certain mods, to achieve best results and avoid any engine or turbocharger damage. 

To achieve best results and optimal boost and HP figures, You would need:

¬ Bigger, front mount intercooler.

¬ Stainless steel exhaust

¬ Custom ECU map 

Other essential requirements while fitting STAGE 2 Falcon hybrid turbo:

¬ New high quality oil and oil filter.

¬ New oil feed pipe 

¬ New gasket kit 

All work has to be carried by professional garage or qualified technician.


Upgraded bearings and seals: Step gap exhaust & compressor piston rings + twin oil feed thrust bearing, large pad twin piece thrust collar.

Extented tip billet compressor wheel: Lightweight, machined from solid billet aluminium compressor wheel is much stronger and lighter than standard cast aluminium wheel.

Bigger billet compressor wheel and billet backplate: Stage 2 hybrid turbos benefit from larger (usually 5-7 mm increase) billet compressor wheel and bespoke billet back plate.  Compressor cover is precisely machined to fit larger components.

Bigger High-flow shaft: Stage 3 turbos are equipped with bigger high-flow shafts to cope with excessive exhaust gas flow due to increase in boost and fuel injection. High-flow shafts have larger blades which will allow more exhaust gas flow. They are also lighter due to improved design. GTB2260V Shaft wheel original weight 175 g, Falcon Turbo Developments upgrade lightweight shaft weights only 135 g.

Upgraded Actuator Wastegate: All stage 3 turbos will come with upgraded actuators with different spring load settings for optimal boost pressure and range.


 





Important

1. Payment

1.1 In the case of cash sales payment becomes due upon the date of the invoice. The customer shall be liable to pay interest on any payment that is overdue at the base rate for the time being of Lloyds Bank plus 2 per cent.

2. Credit Account

2.1 Where it is agreed that a customer shall be allowed credit for a particular order Falcon Turbo Developments LTD (later as FTD LTD) will raise an invoice for goods supplied pursuant to that order. The customer shall pay the whole sum due under the invoice not later than 10 business days.

3. Exchange product

3.1 Falcon Turbo Developments LTD will not accept old units for exchange unless they meet the following specifications
(i) The unit must be complete and not dismantled in any way
(ii) The unit must not have suffered accidental or deliberate damage.

4. Surcharge

4.1 Where it is agreed at the time of sale that an old unit will form part of the consideration provided by the customer and the old unit is not provided by the customer to FTD LTD at the time of sale a surcharge shall be payable by the customer. Such surcharge shall be refunded by FTD LTD to the customer provided that the old unit which it is agreed will form part of the consideration is provided by the customer to FTD LTD within 14 days of the sale and provided that such old unit meets the specifications in clause 3 of these Terms and Conditions at the time it is so provided. If customer fails to return exchange unit in 14 days, turbocharger warranty will be voided and refund kept by seller.

5. Guarantee

5.1 In the event of products manufactured by FTD LTD prove defective during the period of guarantee owing to faulty material or workmanship, FTD LTD shall at its option either supply replacement product or repair such defective products free of charge. If suppliers official report, independent specialist report or any other official report states that turbocharger is not faulty or is faulty due to the installing or engine fault, additional charge for testing or other expenses must be covered by the buyer.
5.2 The period of guarantee is as specified on receipt, and is active from the date of invoice.
5.3 The guarantee is between FTD LTD and customer extending to the first end-user of the initial sale (“first end-user”). In the event that the first end-user sells the vehicle or engine to which the turbocharger provided by Turbocare24 is fitted the benefit of the unexpired part this guarantee does not automatically pass to the new owner.
5.4 FTD LTD shall not be liable under guarantee if the vehicle to which FTD LTD product is fitted is not properly serviced in accordance with the vehicle manufacturer’s recommendations.
5.5 FTD LTD shall not be liable under the guarantee if the Standard turbocharger supplied by them and/or the engine of the vehicle to which it is fitted is/are modified to increase power output.
5.5.1 Stage 2 and 3 Hybrid turbos supplied by FTD LTD must be fitted and remapped and the same time by a proffesional tuning company on rolling road. Vehicle fitted with a hybrid turbo must not be driven before it is mapped, as it will raise exhaust gas temperature and damage turbo/engine.
5.5.2 Hybrid turbos must be fitted with supporting mods and not exceed recommended specifications.
5.6 FTD LTD shall be liable under the guarantee only if the turbocharger is fitted by professional garage, which could prove their work and parts ordered by sales receipt.
5.7 Warranty doesn't cover turbocharger damage caused by foreign object impact from exhaust or air intake, oil starvation/contamination, overboost or excessive exhaust gas temperature and pressure.
5.7 FTD LTD turbocharger warranty report must be carefully studied and work should be carried according to advised information.
5.8 FTD LTD guarantee does not apply to turbochargers which are used for any form of racing.

6. Limitation of Liability

6.1 Save as expressly provided herein all representations, conditions, warranties and terms whether express or implied by common law, statute or otherwise, as to quality, condition or fitness for any purpose of the goods supplied by FTD LTD are excluded.
6.2 The receipt of information from the customer and the delivery by FTD LTD of the goods specified in any order does not in any way imply a term that the goods will be suitable for the purposes disclosed.
6.3 In no event shall FTD LTD be liable for any direct or indirect or consequential or other loss or damage of any kind, whether arising out of the contract of sale or the manufacture or fitting or use of goods supplied by them, or howsoever caused, nor for any diminution in the value of other property or components howsoever arising consequent upon or resulting from the use of FTD LTD products.
6.4 Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for the cost of labour in removing and refitting any turbocharger.
6.5 Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for loss of use or travel expenses.
6.6 Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for loss of profit.
6.7 Without prejudice to any of the foregoing, the liability of FTD LTD on any claim for loss or liability arising out of or connected with any order, or manufacture, sale, delivery, resale or use of any goods covered by any such order (including loss or liability arising from breach of contract and/or negligence) shall in no case exceed the unit retail price (ex. VAT) of such goods or parts thereof involved in the claim.
6.8 Without prejudice to any of the foregoing, FTD LTD shall not be liable for personal injury or for damage caused to an engine or vehicle by a failed turbocharger where such turbocharger has been fitted to modified engine or if vehicle is used in any form of racing.
6.9 None of the above exclusions or restrictions of FTD LTD liability shall apply to any claim for death or personal injury resulting from their negligence

By making this purchase I confirm that I agree to all the above terms and conditions of sale.