ZF 6HP19 6HP26 TRANSMISSION GEARBOX WORKSHOP SERVICE REPAIR & PARTS MANUAL
(pdf version in CD)
PARTS MANUAL ALSO INCLUDED
This is a comprehensive factory manual service manual for ZF TRANSMISSIONS. This manual has been written in a format that is designed to meet the needs of technicians worldwide. You will never be dissapointed with the quality and content of this workshop manual.
CONTENTS
Page
Preliminary information 1
1. General remarks 2
1.1 Drawing of transmission 2
1.2 Power flow diagram 3
1.3 Oil flow charts 4
1.4 Adjustment work 5/1
1.4.1 Release clearance at clutch F (snap ring) 5/1
1.4.2 Release clearance at brake D (snap ring) 5/2
1.4.3 Release clearance at brake E2 (snap ring) 5/3
1.4.4 Release clearance at brake El (snap ring) 5/4
1.4.5 Clearance at output side (washer) 5/5
1.4.6 Release clearance at clutch C (snap ring) 5/6
1.4.7 Release clearance at clutch A (snap ring) 5/7
1.4.8 Release clearance at brake B (snap -ing) 5/8
1.4.9 Transmission end play (shim) 5/9
1.4.10 Adjustment of switches (detent springs) 5/11
1.4.11 Inspection of switches 5/12
1.5 Tightening torques 6
1.6 Troubleshooting (faults, causes and remedies) 7
1.7 Checking the transmission 8
1.8 Special tools 9
2. Dismantling 10
2.1 Dismantling by assembly group 10
2.2 Brake F with lst gear freewheel 16
2.3 Output 18
2.4 Section I 19
2.4.1 Brakes (D/E2/El and 2nd gear freewheel) 19
2.4.2 Planetary gear sets (III, II and I) 24
2.5 Section II 26
(Input with clutches A, B and C)
2.6 Oil supply 32
2.7 Housing with shift and parking pawl 34
3. Assembly by assembly group 38
3.1 Housing with shift and parking pawl 38
3.2 Brake F with Ist gear freewheel 45
3.3 Section I 51
3.3.1 Planetary gear set (I, II and III) 51
3.3.2 Brakes (E1 and 2nd gear freewheel / E2 and D) 54
3.4 Output side 61
3.5 Section II (input with clutches A, B and C) 64
3.5.1 Clutches A, C (input) 64
3.5.2 Clutch B (input) 69
3.6 Oil supply unit 73
3.7 Selector unit, oil sump and torque converter 77
PLEASE ALSO NOTE THAT YOU WILL ONLY RECEIVE A CD CONTAINING ALL THE ABOVE ITEMS IN PDF FORMAT (YOU CAN GET ADOBE READER FOR FREE FROM ADOBE WEBSITE)
PLEASE ALSO AWARE THAT ALL THE ABOVE MATERIALS CAN BE PHOTOCOPIABLE FOR PRIVATE USE AND TRAINING PUPRPOSES ONLY
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