Ford 2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600, 7700 Tractor SERVICE manual (se 3660)

Product Images

For larger images, see upper left corner of page.

 

This manuals has 1,268  pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured, tabs, large foldout diagrams and color diagrams.

 

  • Part 1
    Engine Systems


    Chapter 1
    Diesel Engine - Description and Operation
    Diesel Engine - Overhaul

    Chapter 2
    Cooling System
    Cooling System - Description and Operation
    Cooling System - Overhaul

    Chapter 3
    Gasoline Engines
    Gasoline Engine - Description and Operation
    Gasoline Engine - Overhaul

    Chapter 4
    Troubleshooting, Specifications and Special Tools
    Troubleshooting
    Specifications
    Special Tools
     
  • Part 2
    Fuel Systems


    Chapter 1
    Fuel Systems - Gasoline
    Description and Operation
    Adjustments
    Dry-Type Air Cleaner
    Fuel Tank, Lines, Pump, Filter and Sediment Bowl
    Carburetor

    Chapter 2
    Fuel Systems - Diesel
    Description and Operation
    Adjustments - Distributor Type Fuel Injection Pump
    Adjustments - In-Line Type Fuel Injection Pump
    Fuel Lift Pump - Overhaul
    Fuel Tanks, Filters and Fuel Lines - Overhaul

    Chapter 3
    Air Cleaners
    Pre-cleaner - Description and Operation
    Oil Bath Type Air Cleaner - Description and Operation
    Oil Bath Type Air Cleaner - Overhaul
    Dry Type Air Cleaner - Description and Operation
    Dry Type Air Cleaner - Overhaul

    Chapter 4
    Injectors
    Injectors - Description and Operation
    Injectors - Overhaul

    Chapter 5
    Fuel Injection Pump - Distributor Type - Ford 2600, 3600
    4100, 4600, 5600 and 6600
    Description and Operation
    Timing the Pump to the Engine
    Overhaul
    Test Procedures

    Chapter 6 Fuel Injection Pump - In-Line Type
    Description and Operation
    Timing the Pump to the Engine
    Overhaul
    Test Procedures

    Chapter 7
    Turbocharger
    Turbocharger - Description and Operation
    Turbocharger - Overhaul
    Boost Control - Description and Operation

    Chapter 8
    Troubleshooting, Specifications, Test Plans and Special Tools
    Troubleshooting - Gasoline Engines
    Troubleshooting - Diesel Engines
    Specifications
    Test Plans
    Special Tools
     
  • Part 3
    Electrical Systems


    Chapter 1
    Wiring, Lights, Switches and Instrumentation
    Wiring, Lights, Switches and Instrumentation - Description and Operation
    Wiring, Lights, Switches and Instrumentation - Overhaul

    Chapter 2
    Battery
    Battery - Description and Operation
    Battery - Maintenance and Tests

    Chapter 3
    Starting System
    Starting System - Description and Operation
    Starting Motor - Overhaul
    Starting Motor Relay - Description and Operation - Ford
    2600, 3600 and 4600 Gasoline Tractors
    Starting Motor Relay - Overhaul - Ford 2600, 3600
    and 4600 Gasoline Tractors
    Safety Start Switch - Description and Operation
    Safety Start Switch - Overhaul
    Key Start Switch - Description and Operation
    Key Start Switch - Overhaul

    Chapter 4
    Charging System - Alternator with Integral Regulator
    Charging System - Alternator with Integral Regulator -
    Description and Operation
    Charging System - Alternator with Integral Regulator -
    Service Precautions, Preliminary Checks, Initial Tests
    and Alternator Component Tests
    Charging System - Alternator with Integral Regulator - Overhaul

    Chapter 5
    Charging System - Alternator with External Regulator
    Charging System - Alternator with External Regulator -
    Description and Operation
    Charging System - Alternator with External Regulator -
    Service Precautions, Preliminary Checks and Initial Tests
    Charging System - Alternator with External Regulator - Overhaul

    Chapter 6
    Ignition System
    Description
    Ignition System Tests
    Distributor
    Distributor Drive
    Ignition Coil
    Spark Plugs and Wires

    Chapter 7
    Troubleshooting, Specifications, Special Tools and Wiring
    Diagrams
    Troubleshooting
    Specifications
    Special Tools
    Wiring Diagrams
     
  • Part 4
    Clutches


    Chapter 1
    Single Clutches
    Single Clutches - Description and Operation
    Single Clutches - Adjustments
    Single Clutches - Overhaul

    Chapter 2
    Double Clutches
    Double Clutches - Description and Operation
    Double Clutches - Adjustments
    Double Clutches - Overhaul

    Chapter 3
    Servicing Clutch Associated Parts
    Clutch Pilot Bearing - Description and Overhaul
    Clutch Release Bearing - Description and Overhaul
    Clutch Release Shaft Bushings - Overhaul
    Clutch Pedal Bushings - Overhaul

    Chapter 4
    Specifications and Special Tools
    Specifications
    Special Tools
     
  • Part 5
    Transmission Systems


    Chapter 1
    Eight Speed Transmissions - Ford 2600, 3600, 4100 and 4600
    Eight Speed Transmissions - Description and Operation
    Shift Cover and Safety Start Switch - Overhaul
    Eight Speed Transmissions - Overhaul

    Chapter 2
    Seven and Eight Speed Transmissions - Ford 5600, 6600,
    6700, 7600 and 7700
    Transmission - Description and Operation
    Gear Shift Levers and Cover - Overhaul - Ford 5600,
    6600 and 7600
    Gear Shift Levers and Cover - Overhaul - Ford 6700 and 7700
    Transmission Front End - Overhaul
    Eight Speed Transmission - Complete Overhaul
    Seven Speed Transmission - Complete Overhaul

    Chapter 3
    Dual Power Transmission
    Description and Operation
    Planetary Gear Set Overhaul
    Pressure Testing

    Chapter 4
    Troubleshooting, Specifications and Special Tools
    Troubleshooting - Dual Power
    Specifications
    Special Tools
     
  • Part 6
    Power Take Off


    Chapter 1
    Transmission P.T.O. and Live P.T.O. - Ford 2600, 3600,
    4100 and 4600
    Description and Operation
    P.T.O. Rear Shaft Assembly - Overhaul
    P.T.O. Selector Lever - Overhaul

    Chapter 2
    Independent P.T.O. - Ford 4100 and 4600
    Description and Operation
    P.T.O. Control Valve - Pressure Test
    P.T.O. Control Valve - Overhaul
    P.T.O. Clutch Assembly - Overhaul
    P.T.O. Shaft - Overhaul

    Chapter 3
    Independent Power Take off - Ford 5600, 6600, 6700, 7600 and 7700
    Description and Operation
    I.P.T.O. Clutch - Overhaul
    I.P.T.O. Control Valve and Break - Overhaul
    Single Speed I.P.T.O. Shafts and Gears - Overhaul
    Two-Speed I.P.T.O. Shafts and Gears - Overhaul
    I.P.T.O. Pump Pressure Test

    Chapter 4
    Troubleshooting, Specifications and Special Tools
    Troubleshooting
    Specifications
    Special Tools
     
  • Part 7
    Rear Axle and Brakes


    Chapter 1
    Rear Axle and Brakes - Ford 2600 and 3600
    Description and Operation
    Rear Axle Shaft Assembly - Overhaul
    Wheel Brake Assembly - Overhaul
    Differential and Differential Lock - Overhaul
    Drive Pinion Assembly - Overhaul
    Hand Brake Assembly - Overhaul
    Brake Pedals and Linkage - Overhaul
    Adjustments

    Chapter 2
    Rear Axle and Brakes - Ford 4100, 4600, 5600, 6600, 6700,
    7600 and 7700
    Description and Operation
    Rear Axle Shaft Assembly - Overhaul
    Planetary Gear Assembly and Axle Housing - Overhaul
    Disc Brake Assembly - Overhaul
    Differential and Differential Lock Assembly Overhaul
    Drive Pinion Assembly - Overhaul
    Transmission Handbrake Assembly - Overhaul
    Brake Pedals and the Linkage - Overhaul
    Adjustments

    Chapter 3
    Specifications and Special Tools
    Specifications
    Special Tools
     
  • Part 8
    Hydraulic Systems


    Chapter 1
    Hydraulic System Circuits
    Hydraulic System Circuit - Description and Operation -
    Ford 2600, 3600, 4100 and 4600 Models
    Hydraulic System Circuit - Description and Operation -
    Ford 5600, 6600, 6700, 7600 and 7700 Models Less Monitor
    Hydraulic System Circuit - Description and Operation -
    Ford 5600, 6600, 6700, 7600 and 7700 Models with Load Monitor

    Chapter 2
    Hydraulic Power Lift
    Hydraulic Power Lift - Description and Operation - Ford
    2600, 3600, 4100 and 4600 Models
    Hydraulic Power Lift - Description and Operation - Ford
    5600, 6600, 6700, 7600 and 7700 Models Less Load Monitor
    Hydraulic Power Lift - Description and Operation - Ford
    5600, 6600, 6700, 7600 and 7700 Models with Load Monitor

    Chapter 3
    Hydraulic Lift Cylinder Assemblies
    Hydraulic Lift Cylinder Assembly - Overhaul - Ford 2600,
    3600, 4100 and 4600 Models
    Hydraulic Lift Cylinder Assembly - Overhaul - Ford 5600,
    6600, 6700, 7600 and 7700 Models

    Chapter 4
    Hydraulic Lift Cover Assemblies
    Hydraulic Lift Cover Assembly - Overhaul - Ford 2600,
    3600, 4100 and 4600 Models
    Hydraulic Lift Cover Assembly - Overhaul - Ford 5600,
    6600, 6700, 7600 and 7700 Models Less Load Monitor
    Hydraulic Lift Cover Assembly - Overhaul - Ford 5600,
    6600, 6700, 7600 and 7700 Models with Load Monitor

    Chapter 5
    Flow Control Valve Plate and Linkage
    Flow Control Valve Plate and Linkage - Description and
    Operation - Ford 2600, 3600, 4100 and 4600 Models
    Flow Control Valve Plate and the Linkage - Overhaul -
    Ford 2600, 3600, 4100 and 4600 Models

    Chapter 6
    Oil Filter Support Assembly
    Oil Filter Support Assembly - Overhaul - Ford 4100 and
    4600 Models
    Oil Filter Support and Adapter Assembly - Overhaul - Ford
    5600, 6600, 6700, 7600 and 7700 Models

    Chapter 7
    Oil Cooler and Oil Cooler Valve Assembly
    Oil Cooler and Oil Cooler Valve Assembly - Description and
    Operation
    Oil Cooler - Overhaul
    Oil Cooler Valve Assembly - Overhaul

    Chapter 8
    Load Monitor
    Load Monitor - Description and Operation
    Load Monitor - Overhaul

    Chapter 9
    Hydraulic Pumps
    Hydraulic Pump - Engine Mounted Piston Type - Description
    and Operation - Ford 2600 and 3600 Models
    Hydraulic Pump - Engine Mounted Piston Type - Overhaul -
    Ford 2600 and 3600 Models
    Hydraulic Pump - Engine Mounted Gear Type - Description
    and Operation - Ford 2600 and 3600 Models
    Hydraulic Pump - Engine Mounted Gear Type - Overhaul -
    Ford 2600 and 3600 Models
    Hydraulic Pump - Transmission Mounted Gear Type - Description
    and Operation - Ford 4100, 4600, 5600, 6600, 6700, 7600,
    and 7700 Models
    Hydraulic Pump - Transmission Mounted Gear Type - Overhaul
    - Ford 4100, 4600, 5600, 6600, 6700, 7600, and 7700 Models

    Chapter 10
    Hydraulic Lift External Control Linkage
    Hydraulic Lift External Control Linkage - Overhaul - Ford
    2600, 3600, 4100 and 4600 Models with Ford Straddle Mount Cab
    Hydraulic Lift External Control Linkage - Overhaul - Ford
    5600, 6600 and 7600 Models with Ford Straddle Mount Cab
    Hydraulic Lift External Control Linkage - Overhaul - Ford
    6700 and 7700 Models

    Chapter 11
    Adjustments
    Hydraulic System Adjustments - Ford 2600, 3600, 4100 and
    4600 Models
    Hydraulic System Adjustments - Ford 5600, 6600, 6700, 7600,
    and 7700 Models Less Load Monitor
    Hydraulic System Adjustments - Ford 5600, 6600, 6700, 7600
    and 7700 Models with Load Monitor

    Chapter 12
    Troubleshooting, Specifications and Special Tools - Ford
    2600, 3600, 4100, 4600, 5600, 6600, 6700, 7600 and 7700 Models
    Troubleshooting
    Specifications
    Special Tools
     
  • Part 9
    Steering Systems


    Chapter 1
    Steering Gear - Ford 2600, 3600 and 4100 Less Cab
    Steering Gear - Description and Operation
    Steering Gear Assembly - Overhaul

    Chapter 2
    Steering Gear - Ford 2600, 3600 and 4100 with Cab and Ford
    4600, 5600, 6600 and 7600
    Steering Gear - Description and Operation
    Steering Gear Assembly - Overhaul

    Chapter 3
    Power Assisted Steering Pump, Reservoir and Pipes - All Models
    Power Steering Pump - Description and Operation
    Power Steering Pump - Overhaul
    Power Steering Pump - Pressure Testing
    Reservoir Filter and Hydraulic Pipes

    Chapter 4
    Power Assisted Steering - Ford 2600, 3600 and 4100 Less Cab
    Power Assisted Steering - Description and Operation
    Power Assisted Steering Gear - Overhaul
    Power Assisted Steering Cylinder - Overhaul

    Chapter 5
    Power Assisted Steering (Integral Unit) - Ford 2600, 3600
    and 4100 with Cab and Ford 4600, 5600, 6600 and 7600
    Power Assisted Steering (Integral Unit) - Description and Operation
    Power Assisted Steering (Integral Unit) - Overhaul

    Chapter 6
    Hydrostatic Steering System - Ford 6700 and 7700
    Hydrostatic Steering System - Description and Operation
    Hydrostatic Steering System - Overhaul
    Hydrostatic Steering System Cylinder - Overhaul

    Chapter 7
    Troubleshooting, Specifications and Special Tools
    Troubleshooting - Manual Steering Systems
    Troubleshooting - Power Steering Systems
    Specifications
    Special Tools
     
  • Part 10
    Front Axle


    Chapter 1
    Ford 2600, 3600 and 4100
    Description
    Adjustments
    Front Wheel Spindle Overhaul
    Radius Rod and a Ball Cap Overhaul
    Front Axle and Support Overhaul

    Chapter 2
    Ford 4600
    Description
    Adjustments
    Front Wheel Spindle Overhaul
    Front Axle Overhaul

    Chapter 3
    Ford 5600, 6600 and 7600
    Description
    Adjustments
    Front Wheel Spindle Overhaul
    Steering Center Arm Overhaul - Ford 5600, 6600, 7600 with
    Power Assisted Steering
    Front Axle Overhaul

    Chapter 4
    Ford 6700 and 7700
    Description
    Adjustments
    Front Wheel Spindle Overhaul
    Front Axle Overhaul

    Chapter 5
    Specifications and Special Tools
    Specifications
    Special Tools

    Chapter 6
    Front Wheel Drive Transfer Box - Ford 5600, 6600, 6700,
    7600 and 7700
    Description and Operation
    Overhaul

    Chapter 7
    Front Wheel Drive Axle Assembly - Ford 5600, 6600, 6700,
    7600 and 7700
    Description and Operation
    Overhaul

    Chapter 8
    Front Wheel Drive Specifications and Special Tools - Ford
    5600, 6600, 6700, 7600 and 7700
    Specifications
    Special Tools

    Chapter 9
    Front Wheel Drive Transfer Box - Ford 2600, 3600, 4100 and 4600
    Transfer Box - Description and Operation
    Transfer Box - Removal and Installation
    Transfer Box Gear Train Overhaul - Ford 2600 and 3600
    Transfer Box Gear Train Overhaul - Ford 4100 and 4600
    Sliding Coupling Overhaul
    Multi-Plate Clutch Overhaul
    Transfer Box Drive Gear Overhaul

    Chapter 10
    Front Wheel Drive Axle Assembly - Ford 2600, 3600, 4100 and 4600
    Axle - Description and Operation
    Ford 2600, 3600 and 4100 Axle Overhaul
    Ford 4600 Axle Overhaul
    Front Axle Drop Box Overhaul
    Front Axle Removal and Installation

    Chapter 11
    Front Wheel Drive Specifications and Special Tools - Ford
    2600, 3600, 4100 and 4600
    Specifications
    Special Tools
     
  • Part 11
    Ford Tractor Safety Cabs and Platforms


    Chapter 1
    Ford Tractor Safety Cabs and Platforms - Description and Serviceability
    Ford Tractor Safety Cabs - Description
    Ford Tractor Platforms - Description
    Ford Tractor Safety Cabs and Platforms - Serviceability

    Chapter 2
    Ford Tractor Safety Cabs and Platforms - Removal and Replacement
    Tilting the Cab - Ford 2600, 3600, 4100, 4600, 5600, 6600 and 7600
    Tilting the Cab or Platform - Ford 6700 and 7700
    Cab Removal and Replacement - Ford 2600, 3600, 4100,
    4600, 5600, 6600 and 7600
    Cab Removal and Replacement - Ford 6700 and 7700
    Platform Removal and Replacement - Ford 6700 and 7700
    Rear Platform Assembly Removal and Replacement - Ford 6700
    and 7700

    Chapter 3
    Ford Tractor Safety Cabs - Overhaul
    Ford Tractor Safety Cab Window Glass - Replacement
    Ford Tractor Safety Cab Door - Overhaul
    Ford Tractor Safety Cab Roof - Removal and Replacement
    Ford Tractor Safety Cab Repair - Ford 5600, 6600, 6700,
    7600 and 7700

    Chapter 4
    Specifications and Special Tools
    Specifications
    Special Tools
     
  • Part 12
    Separating the Tractor


    Chapter 1
    Separating the Tractor - Ford 2600 and 3600
    Separating the Tractor between the Front Transmission and
    the Rear Axle Assembly
    Separating the Tractor between the Engine and the Front Transmission
    Separating the Tractor between the Front Axle Assembly and the Engine
    Removal and Replacement of the Rear Axle Assembly with the
    Cab In Situ- Ford 2600 and 3600 with Cab

    Chapter 2
    Separating the Tractor - Ford 4100, 4600, 5600, 6600, 6700,
    7600 and 7700
    Separating the Tractor between the Front Transmission and
    the Rear Axle Assembly
    Separating the Tractor Between the Engine and the Front Transmission
    Separating the Tractor Between the Front Axle and the Engine
    Removal and Replacement of the Rear Axle Assembly with the
    Cab In Situ- Ford 4100, 4600, 5600, 6600, 7600 and 7700 with Cab

    Chapter 3
    Specifications and Special Tools
    Specifications
    Special Tools
     
  • Part 13
    Accessories and General


    Chapter 1
    Air-Conditioning Systems
    Air-Conditioning Systems - Description and Operation
    Air-Conditioning Systems - Overhaul
    Air-Conditioning Systems - Troubleshooting, Specifications
    and Special Tools

    Chapter 2
    Cab Heating System
    Cab Heating System - Description and Operation
    Cab Heating System - Overhaul
    Cab Heating System - Troubleshooting and Specifications

    Chapter 3
    Remote Control Valves
    Remote Control Valves - Description and Operation
    Remote Control Valves - Conversion from 'Detented' to 'Non-
    Detented' Type
    Remote Control Valves - Overhaul
    Pressure Testing, Trouble Shooting Specifications and Special Tools

    Chapter 4
    Hydraulic Trailer Brake Valve
    Hydraulic Trailer Brake Valve - Description and Operation
    Hydraulic Trailer Brake Valve - Installation
    Specifications

 

We promise that you will not find a higher quality re-print of this manual, not even close!

Shipping within the U.S.A. is fast and free via USPS. We do also ship worldwide to our international customers at the cost of the customer. All orders are shipped within 24 hours excluding weekends and USPS holidays. If you are in a pinch, we can email any information from the manual that you have an immediate need for while you await delivery of the manual.

Due to the nature of our product, returns are accepted only if we have shipped a defective item. If an incorrect item is mistakenly order by a customer, we will gladly exchange it for the correct item in which case the buyer would be responsible for shipping cost both ways. Items will only be accepted for exchanged if they are in perfect un-used condition. If we have mistakenly shipped the incorrect item, it will be replaced with the correct item at our expense.