EVINRUDE E-TEC ETEC OUTBOARDS 25 30HP WORKSHOP SERVICE REPAIR MANUAL
(PDF FORMAT IN CD)
MODELS COVERED IN THIS MANUAL
This manual covers service information on all 35.1 cubic inch, 2-Cylinder Evinrude E-TEC ® models.
E25DRSES 15” Manual Tiller/Rope
E25DRLSES 20” Manual Tiller/Rope
E25DTESES 15” Manual Tiller/Electric
E25DTELSES 20” Manual Tiller/Electric
E25DELSES 20” Manual Remote/Electric
E25DTLSES 20” Power Tiller/Electric
E25DPLSES 20” Power Remote/Electric
E30DRSES 15” Manual Tiller/Rope
E30DRLSEB 20” Manual Tiller/Rope
E30DTELSES 20” Manual Tiller/Electric
E30DELSES 20” Manual Remote/Electric
E30DTLSES 20” Power Tiller/Electric
E30DPLSES 20” Power Remote/Electric
TABLE
OF
CONTENTS
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 INSTALLATION AND PREDELIVERY . . . . . . . . . . . . . . 23
3 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4 ENGINE COVER SERVICE . . . . . . . . . . . . . . . . . . . . . . 73
5 ENGINE MANAGEMENT MODULE (EMM) . . . . . . . . . . 79
6 SYSTEM ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
7 ELECTRICAL AND IGNITION . . . . . . . . . . . . . . . . . . . . 111
8 FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9 OILING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
10 COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
11 POWERHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
12 MIDSECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
13 GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
14 TRIM AND TILT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
15 MANUAL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S–1
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I–1
TROUBLE CHECK CHART . . . . . . . . . . . . . . . . . . . . . . . . T–1
DIAGRAMS
EMM SERVICE CODE CHART
PLEASE ALSO NOTE THAT YOU WILL ONLY RECEIVE A CD CONTAINING ALL THE ABOVE ITEMS IN PDF FORMAT (YOU CAN GET ADOBE READER FOR FREE FROM ADOBE WEBSITE)
PLEASE ALSO AWARE THAT ALL THE ABOVE MATERIALS CAN BE PHOTOCOPIABLE FOR PRIVATE USE AND TRAINING PUPRPOSES ONLY
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