This manuals has 1,636  pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured, tabs and color diagrams.

 

• Part 1
  Engine Systems
  
  Chapter 1
  Engines and Lubrication System
  
  Description and Operation
  Cylinder Head, Valves and Related Parts
  Engine Front Cover and Timing Gears
  Oil Pan Sump and Oil Pan
  Connecting Rods, Bearings, Pistons, Rings and Cylinder Block
  Balancer, Main Bearings, Flywheel and Crankshaft
  Camshaft
  
  Chapter 2
  Cooling System
  Description and Operation
  Radiator and Thermostat
  Water Pump
  
  Chapter 3
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 2
  Fuel Systems
  
  Chapter 1
  Fuel System General - Gasoline
  Description and Operation
  Adjustments
  Dry-Type Air Cleaner
  Fuel Tank, Fuel Lines, Fuel Pump and Fuel Filter and Sediment Bowl
  Carburetor
  
  Chapter 2
  Fuel Systems General - Diesel
  Description and Operation
  Adjustments
  Oil Bath Type Air Cleaner
  Fuel Tank, Fuel Lines and Fuel Filters
  Fuel Lift Pump - Super Major 5000
  Fuel Injection Pump
  
  Chapter 3
  Injectors
  Description and Operation
  Removing and Installing Injectors
  Injector Testing
  Injector Overhaul
  Storage of Injectors
  
  Chapter 4
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 3
  Electrical Systems
  
  Chapter 1
  Wiring, Lights and Instruments
  Wiring Harness Identification
  Lights and Light Switch
  Instrument Cluster
  
  Chapter 2
  Battery
  Description
  Specific Gravity
  Periodic Maintenance
  Battery Tests
  
  Chapter 3
  Charging System
  Description
  Generator
  Generator Regulator
  
  Chapter 4
  Starting System
  Description
  Starting Motor
  Starting Motor Relay (4 1/2 Inch Models Only)
  Safety Starter Switch
  Key Starter Switch
  
  Chapter 5
  Ignition System
  Description
  Ignition System Tests
  Distributor
  Distributor Drive
  Ignition Coil
  Spark Plugs and Wires
  
  Chapter 6
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 4
  Clutches
  
  Chapter 1
  Single Clutches
  Description in Operation
  Important Changes
  Adjustments
  Single Clutch Removal and Installation
  Overhaul the Single Clutch Pressure Plate and Cover Assemblies
  
  Chapter 2
  Double Clutches
  Description and Operation
  Important Changes
  Adjustments
  Double Clutch Removal and Installation
  Overhaul Double Clutch Assembly
  
  Chapter 3
  Servicing Clutch at Associated Parts
  Clutch Pilot Bearing
  Clutch Release Bearing
  Clutch Release Cross Shaft Bushings
  Clutch Pedal Bushings
  
  Chapter 4
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 5
  Four-Speed Transmission
  
  Chapter 1
  Servicing the Transmission
  Overhaul Shifter Cover
  Overhaul Front End
  Overhaul Rear End
  Complete Overhaul
  
  Chapter 2
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 6
  Six-Speed Transmission
  
  Chapter 1
  Servicing the Transmission
  Description and Operation
  Shift Levers and Cover Overhaul
  Front End Overhaul
  Rear End Overhaul
  Complete Overhaul
  
  Chapter 2
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 7
  Seven and Eight-Speed Transmission
  
  Chapter 1
  DEXTA 2000, Super DEXTA 3000 & Major 4000
  Description and Operation
  Shift Levers and Cover Overhaul
  Front End Overhaul
  Rear End Overhaul
  Complete Overhaul
  Seven Speed Transmission
  
  Chapter 2
  Super Major 5000
  Description and Operation
  Shift Levers and Cover Overhaul
  Front End Overhaul
  Rear End Overhaul
  Complete Overhaul
  Seven Speed Transmission
  
  Chapter 3
  Specifications and Special Tools
  Specifications
  Special Tools
  
  Chapter 4
  Dual Power Transmission - Ford 5000 and 5000
  Description and Operation
  Planetary Gear Set Overhaul
  Pressure Testing
  
  Chapter 5
  Dual Power Transmission Troubleshooting, Specifications
  and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 8
  Select-O-Speed Transmission
  
  Chapter 1
  Servicing the Transmission
  Description and Operation
  Adjustments
  Introduction to Servicing the Transmission
  Assemblies Serviced with the Transmission Installed
  Rear End Overhaul
  Front and Overhaul
  Complete Overhaul
  Repair of the Sub-Assemblies
  
  Chapter 2
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 9
  Power Take Off
  
  Chapter 1
  Transmission P.T.O. and Live P.T.O.
  Description and Operation
  Power Take off Shaft Assembly Overhaul
  Power Take off Shifter Mechanism Overhaul
  P.T.O. Coupling
  
  Chapter 2
  Independent P.T.O. - Major 4000
  Description and Operation
  Control Valve Operating Pressure Test
  Control Valve Overhaul
  Clutch Brake Bring Replacement
  Clutch Pack and Support Overhaul
  Power Take off Shaft Overhaul
  
  Chapter 3
  Independent P.T.O. - Super Major 5000
  Description and Operation
  Control Valve Operating Pressure Test
  Independent Clutch and Control Valve Overhaul
  Rear Upper Shaft and Output Shaft Overhaul
  
  Chapter 4
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
  
  Chapter 5
  Two Speed Power Take off - Ford 5000 and Ford 7000
  Description and Operation
  Power Take off Clutch Overhaul
  Control Valve and Brake Overhaul
  Power Take off Clutch Overhaul
  Control Valve and Brake Overhaul
  Power Take off Shafts and Gears to Overhaul
  
  Chapter 6
  Two Speed Power Takeoff Troubleshooting, Specifications
  and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 10
  Rear Axle and Brakes
  
  Chapter 1
  Rear Axle and Brakes - DEXTA 2000 & Super DEXTA 3000
  Description and Operation
  Adjustments
  Overhaul Rear Axle Shaft Assembly
  Overhaul Differential and Differential Lock Assembly
  Overhaul Drive Pinion Assembly
  Overhaul Wheel Brakes
  Overhaul Transmission Handbrake
  Overhaul Brake Pedals and Linkage
  
  Chapter 2
  Rear Axle and Brakes - Major 4000 & Super Major 5000
  Description and Operation
  Adjustments
  Overhaul Rear Axle Shaft Assembly
  Overhaul Planetary Gear Assembly and Axle House and
  Overhaul Disc Brake Assembly
  Overhaul Differential and Differential Lock Assembly
  Overhaul Drive Pinion Assembly
  Overhaul Transmission Handbrake Assembly
  Overhaul Brake Pedals and Linkage
  
  Chapter 3
  Specifications and Special Tools
  Specifications
  Special Tools
   
• Part 11
  Hydraulic Systems
  
  Chapter 1
  Hydraulic System - DEXTA 2000, Super DEXTA 3000 & Major 4000
  Description and Operation
  Adjustments
  Overhaul Lift Cylinder Assembly
  Overhaul Lift Cover Assembly
  Overhaul Flow Control Valve Plate and Linkage
  
  Chapter 2
  Hydraulic System - Super Major 5000
  Description and Operation
  Adjustments
  Overhaul Lift Cylinder Assembly
  Overhaul Lift Cover Assembly
  
  Chapter 3
  Hydraulic Pump - Piston Type
  Description and Operation
  Overhaul Hydraulic Lift Pump
  
  Chapter 4
  Hydraulic Pump - Gear Type
  Description and Operation
  Overhaul Hydraulic Lift Pump
  
  Chapter 5
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
   
• Part 12
  Steering Systems
  
  Chapter 1
  Manual Steering Gear - DEXTA 2000 & Super DEXTA 3000
  Description and Operation
  Overhauling the Steering Gear
  
  Chapter 2
  Steering Gear - Major 4000 & Super Major 5000
  Description and Operation
  Overhauling the Steering Gear
  
  Chapter 2
  Steering Gear - Major 4000 & Super Major 5000
  Description and Operation
  Overhauling the Steering Gear
  
  Chapter 3
  Power Assisted Steering Pump, Reservoir and Pipes - All Models
  Description and Operation
  Overhauling the Power Steering Pump
  Reservoir and Hydraulic Pipes
  
  Chapter 4
  Power Assisted Steering - DEXTA 2000 and Super DEXTA 3000
  Description and Operation
  Overhaul Steering Gear
  Overhaul Steering Power Cylinders
  
  Chapter 5
  Power Assisted Steering - Major 4000
  Description and Operation
  Overhaul Power Cylinder
  
  Chapter 6
  Power Assisted Steering - Super Major 5000
  Description and Operation
  to Remove the Power Cylinder Assembly
  Overhaul the Power Cylinder Assembly
  To Install the Power Cylinder Assembly
  Removing Steering Center Arm
  to Install Steering Center Arm
  
  Chapter 7
  Troubleshooting, Specifications and Special Tools
  Troubleshooting
  Specifications
  Special Tools
  
  Chapter 8
  Ford 4200 Row Crop
  Description and Operation
  Steering System Component Removal and Installation
  Pump, Reservoir and Lines
  Steering System Component Overhaul
  Filling the Steering System
  Troubleshooting
  Specifications
  
  Chapter 9
  Power Assisted Steering (Integral Unit) - Ford 4000 and 5000
  Description and Operation
  Removal and Disassembly
  Inspection and Overhaul
  Assembly and Installation
  Troubleshooting
  Specifications
  Special Tools
   
• Part 13
  Front Axle
  
  Chapter 1
  Ford 2000 and Ford 3000
  Description
  Adjustments
  Front Wheel Spindle Overhaul
  Radius Rod and Ball Overhaul
  Front Axle and Support Overhaul
  
  Chapter 2
  Ford 4000
  Description
  Front Wheel Track Adjustment
  Front Wheel Spindle Overhaul
  Front Axle Overhaul
  
  Chapter 3
  Ford 5000
  Description
  Front Wheel Track Adjustment
  Front Wheel Spindle Overhaul
  Front Axle Overhaul
  
  Chapter 4
  Specifications and Special Tools
  Specifications
  Special Tools
  
  Chapter 5
  Ford 4200 Row Crop
  Description
  Adjustments
  Front Wheel Spindle Overhaul
  Front Axle in Support Overhaul
  Specifications
   
• Part 14
  Wheels and Tyres
  
  Chapter 1
  Rear Wheel Track Adjustment
  Manual Rear Wheel Adjustment
  Power Adjusted Rear Wheels
  Changing Rear Wheel Disc
  Tyre Replacement
  
  Chapter 2
  Tractor Weighting
  Cast Iron Attaching Weights
  Liquid Ballasting of Tyres
  
  Chapter 3
  Specifications
  Specifications
   
• Part 15
  Separating the Tractor
  
  Chapter 1
  Ford 2004 to 3000
  To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
  To Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
  To Separate the Rear Axle Assembly from the Transmission and Engine Assembly
  To Reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
  To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly
  To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly
  
  Chapter 2
  Ford 4000 and 5000
  To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
  To Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
  To Separate the Rear Axle Assembly from the Transmission and Engine Assembly
  To Reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
  To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 4000
  To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 4000
  To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 5000
  To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 5000
  
  Chapter 3
  Specifications
  Specifications
   
• Part 16
  Accessories and General
  
  Chapter 1
  Belt Pulley and Guard
  Belt Pulley for Ford 2000 and 3000 Tractors
  Belt Pulley for Ford 4000 and 5000 Tractors
  Specifications and Special Tools
  
  Chapter 2
  Remote Control Valves
  Description and Operation
  Servicing the Control Valve
  Pressure Tests and Adjustments
  Specifications
  Special Tools
   
• Part 17
  Tractor Maintenance Schedule
  
  
  Refer to Your Tractor Operator's Manual for the Correct
  Maintenance Schedule for Your Tractor
   
• Table of Contents - New Model Supplement (7000 Series):
   
• Part 1
  Engine Systems
   
• Part 2
  Fuel System - Diesel
  Fuel System - Gas
   
• Part 3
  Electrical System
   
• Part 4
  Clutches
   
• Part 7
  Seven and Eight Speed Transmissions
   
• Part 9
  Power Take-off
   
• Part 10
  Rear Axle and Brakes
   
• Part 11
  Hydraulic Systems
   
• Part 12
  Steering Systems
   
• Part 18 MANUAL REVERSING TRANSMISSIONS
  
  Chapter 1
  SERVICING THE TRANSMISSION
  
  Section
  1. Description and Operation
  2. Introduction to Servicing the Transmission
  3. Gearshift Cover Overhaul
  4. Front End Overhaul
  5. Rear End Overhaul
  6. Complete Overhaul
  7. Component Inspection and Repair
  
  Chapter 2
  SPECIFICATIONS AND SPECIAL TOOLS
  
  Section
  1. Specifications
  2. Special Tools
   
• Part 19 4-SPEED POWER REVERSING TRANSMISSION
  
  Chapter 1 SERVICING THE TRANSMISSION
  
  Section
  1. Description and Operation.
  2. Introduction to Servicing the Transmission
  3. Gearshift Cover Overhaul
  4. Front End Overhaul
  5. Rear End Overhaul
  6. Complete Overhaul
  7. Sub-Assembly Overhaul
  
  Chapter 2 TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
  
  Section
  1. Trouble Shooting
  2. Specifications
  3. Special Tools
   
• Part 20 6-SPEED POWER REVERSING TRANSMISSION
  
  Chapter 1
  SERVICING THE TRANSMISSION
  
  Section
  1. Description and Operation
  2. Introduction to Servicing the Transmission
  3. Gearshift Cover Overhaul
  4. Front End Overhaul
  5. Complete Overhaul
  6. Sub-Assembly Overhaul
  
  Chapter 2
  TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
  
  Section
  1. Trouble Shooting
  2. Specifications
  3. Special Tools
   
• Part 21 CLUTCHES-FORD 3400, 3500, 4400 AND 4500
  
  Chapter 1
  SINGLE CLUTCHES-ORGANIC
  
  Section
  1. Description and Operation.
  2. Clutch Pedal Free Travel Adjustment
  3. Clutch Removal and Installation
  4. Overhaul Pressure Plate and Cover Assembly
  5. Overhaul Associated Parts
  6. Specifications and Tools
  
  Chapter 2
  SINGLE CLUTCHES-CERAMETALLIC
  
  Section
  1. Description and Operation
  2. Clutch Pedal Free Travel Adjustment
  3. Clutch Removal and Installation
  4. Overhaul Pressure Plate and Cover Assembly
  5. Overhaul Associated Parts
  6. Specifications and Special Tools
   
• Part 22 STEERING AND FRONT AXLE
  
  Chapter 1
  STEERING - FORD 3400, 3500, 4400, AND 4500
  
  Section
  1. Steering Gear
  2. Power Assist Steering Pump Reservoir and Lines
  3. Power Steering Cylinders
  4. Steering Center Arm - Ford 4400 and 4500
  
  Chapter 2 FRONT AXLE ASSEMBLY-FORD 3400
  Section
  
  1. Description and Operation
  2. Toe-In Adjustment
  3. Front Axle Assembly Overhaul
  4. Specifications and Tools
  
  Chapter 3
  FRONT AXLE ASSEMBLY-FORD 3500 AND 4400
  
  Section
  1. Description and Operation
  2. Toe-In Adjustment
  3. Front Axle Assembly Overhaul
  4. Specifications and Tools
  
  Chapter 4
  FRONT AXLE ASSEMBLY-FORD 4500
  
  Section
  1. Description and Operation
  2. Toe-In Adjustment
  3. Front Axle Assembly Overhaul
  4. Specifications and Tools
  
  Chapter 5
  STEERING-FORD 5500
  
  Section
  1. Description and Operation
  2. Steering System Component Removal and Installation
  3. Hydraulic Pump Reservoir and Lines
  4. Steering System Component Overhaul
  5. Trouble Shooting
  6. Specifications
  
  Chapter 6
  FRONT AXLE-FORD 5500
  
  Section
  1. Description
  2. Toe-In Adjustment
  3. Front Wheel Spindle Overhaul
  4. Front Axle Overhaul
  5. Specifications and Tools
   
• Part 23 SEPARATING THE TRACTOR
  
  Chapter 1
  FORD 3400, 3500 and 4400
  
  Section
  1. Separating the Engine and Front Axle Assembly From the Transmission and Rear Axle Assembly
  2. Connecting the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
  3. Separating the Rear Axle Assembly From the Transmission and Engine Assembly
  4. Connecting the Rear Axle Assembly to the Transmission and Engine Assembly
  5. Separating the Front Axle Assembly From the Engine, Transmission, and Rear Axle Assembly
  6. Connecting the Front Axle Assembly to the Engine, Transmission, and Rear Axle Assembly
  7. Torque Specifications
  
  Chapter 2
  FORD 4500
  
  Section
  1. Separating the Engine and Front Axle Assembly From the Transmission and Rear Axle Assembly
  2. Connecting the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
  3. Separating the Rear Axle Assembly From the Transmission and Engine Assembly
  4. Connecting the Rear Axle Assembly to the Transmission and Engine Assembly
  5. Separating the Front Axle Assembly From the Engine, Transmission, and Rear Axle Assembly
  6. Connecting the Front Axle Assembly to the Engine, Transmission, and Rear Axle Assembly
  7. Torque Specifications
  
  Chapter 3
  COMPONENT REMOVAL-FORD 5500
  
  Section
  1. Engine Removal and Installation
  2. Transmission Removal and Installation
  3. Rear Axle Removal and Installation
  4. Front and Rear Frame Removal and Installation
  5. Specifications
  6. Special Tools
  
  Part 24 LOADER-BACKHOE AND HYDRAULICS
  
  Chapter 1
  OPERATION, OVERHAUL, AND LUBRICATION AND MAINTENANCE
  
  Section
  1. Description and Operation
  2. Component Overhaul
  3. Lubrication and Maintenance
  
  Chapter 2
  TROUBLE SHOOTING, ADJUSTMENTS AND PRESSURE CHECKS, SPECIFICATIONS AND SPECIAL TOOLS
  
  Section
  1. Trouble Shooting
  2. Adjustments and Pressure Checks
  3. Specifications
  4. Special Tools
  
  Part 24-A FORD 5550 — LOADER-BACKHOE AND HYDRAULICS
  
  Chapter 1
  DESCRIPTION AND OPERATION
  
  Section
  1. General
  2. Structural Members
  3. Cylinders
  4. Reservoir, Filter and Screen, and Oil Cooler
  5. Pump, Hoses and Tubing, Valves
  
  Chapter 2
  COMPONENT OVERHAUL
  
  Section
  1. General
  2. Hoses and Tubing
  3. Reservoir, Filter and Screen, Oil Cooler
  4. Structural Members
  5. Cylinders
  6. Pump
  7. Valves
  
  Chapter 3
  LUBRICATION AND MAINTENANCE
  
  Section
  1. Lubrication and Maintenance
  
  Chapter 4
  ADJUSTMENTS AND PRESSURE CHECKS
  
  Section
  1. Mechanical Adjustments
  2. Pressure Checks
  
  Chapter 5
  TROUBLE SHOOTING
  
  Section
  1. General
  2. Backhoe Trouble Shooting
  3. Loader Trouble Shooting
  
  Chapter 6
  SPECIFICATIONS AND SPECIAL TOOLS
  
  Section
  1. Specifications
  2. Special Tools
   
• PART 24-B FORD 550 - LOADER, BACKHOE AND HYDRAULICS
  
  CHAPTER 1
  DESCRIPTION AND OPERATION
  
  Section
  1. General
  2. Structural Members
  3. Cylinders
  4. Control Valves
  5. Hydraulic Pump
  6. Miscellaneous
  
  CHAPTER 2
  COMPONENT REMOVAL AND INSTALLATION
  
  Section
  1. General
  2. Loader Lift Arms
  3. Backhoe
  4. Counterweight
  5. Subframes
  6. Control Valves
  7. Hydraulic Pump
  8. Miscellaneous
  
  CHAPTER 3
  COMPONENT OVERHAUL
  
  Section
  1. General
  2. Structural Members
  3. Cylinders
  4. Valves
  5. Hydraulic Pump
  
  CHAPTER 4
  PRESSURE CHECKS AND ADJUSTMENTS
  
  Section
  1. Mechanical Adjustments
  2. Pressure Checks and Relief Valve Adjustments
  
  CHAPTER 5
  TROUBLESHOOTING
  
  Section
  1. General
  2. Backhoe Troubleshooting
  3. Loader Troubleshooting
  4. Pump Troubleshooting
  
  CHAPTER 6
  SPECIFICATIONS AND SPECIAL TOOLS
  
  Section
  1. Specifications
  2. Special Tools
   
• Part 25 MISCELLANEOUS
  
  Chapter 1
  INTRODUCTION
  
  Section
  1. General
  2. Rear Axle and Brakes
  
  Chapter 2
  FOOT THROTTLE AND LINKAGE-FORD 3400, 3500, 4400 AND 4500
  
  Section
  1. Description and Operation.
  2. Servicing the Foot Throttle and Linkage
  3. Adjustments
  Chapter 3
  RADIATOR SHELL-FORD 3500 AND 4500
  
  Section
  1. Description and Operation
  2. Radiator Shell Removal and Installation
  
  Chapter 4
  ELECTRICAL SYSTEM-FORD 5500
  
  Section
  1. Introduction
  2. Lights, Light Switch, and Key-Starter Switch
  3. Instrument Panel
  4. Specifications
  
  Chapter 5
  ENGINE OIL PAN-FORD 3400, 3500, 4400 and 4500
  Section
  
  1. Description
  2. Oil Pan Removal and Installation

 

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