This manuals has 520 pages and covers all serial numbers and years for the listed models. This manual includes the heavy-duty binder as pictured and tabs.

 

• Part 1
  ENGINES
  
  Chapter 1 ENGINES AND LUBRICATING SYSTEM
  Section
  1 .Description and Operation
  2 .Cylinder Head . Valves, and Related Parts
  3 .Engine Front Cover and Timing Gears
  4 .Oil Pan Sump and Oil Pump
  5 .Connecting Rods, Bearings, Pistons, Rings, and Cylinder Block
  6 .Balancer, Main Bearings, Flywheel, and Crankshaft
  7 .Camshaft
  
  Chapter 2 TURBOCHARGER - FORD 7500
  Section
  1 .Description and Operation
  2 .Turbocharger Overhaul
  
  Chapter 3 COOLING SYSTEM
  Section
  1 .Description and Operation
  2 .Radiator and Thermostat
  3 .Water Pump
  
  Chapter 4 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Trouble Shooting
  2 .Specifications
  3 .Special Tools
   
• Part 2
  FUEL SYSTEM
  
  Chapter 1 DIESEL FUEL SYSTEM - FORD 6500 AND 7500
  Section
  1 .Description and Operation
  2 .Adjustments
  3 .Air Cleaner
  4 .Fuel Tank, Fuel Lines, and Fuel Filters
  5 .Fuel Lift Pump
  6 .Fuel Injection Pump
  
  Chapter 2 INJECTORS
  Section
  1 .Description and Operation
  2 .Removing and Installing Injectors
  3 .Injector Testing
  4 .Injector Overhaul
  5 .Injector Storage
  
  Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
  Section
  1 .Trouble Shooting
  2 .Specifications
  3 .Special Tools
   
• Part 3
  ELECTRICAL SYSTEM
  
  Chapter 1 WIRING, LIGHTS, AND INSTRUMENTS
  Section
  1 .Wiring Diagrams
  2 .Lights, Light Switch and Key Starter Switch
  3 .Instrument Panel
  
  Chapter 2 BATTERY
  Section
  1 .Description
  2 .Specific Gravity
  3 .Periodic Maintenance
  4 .Battery Tests
  
  Chapter 3 ALTERNATOR CHARGING SYSTEM
  Section
  1 .Introduction
  2 .In-Vehicle Tests and Service Procedures
  3 .Alternator Overhaul and Bench Check
  
  Chapter 4 STARTING SYSTEM
  Section
  1 .Description
  2 .Starting Motor (5 in .)
  3 .Safety Starter Switch
  4 .Key Starter Switch
  
  Chapter 5 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Troubleshooting
  2 .Specifications
  3 .Special Tools
   
• Part 4
  TRANSMISSION
  
  Chapter 1 SERVICING THE TRANSMISSION
  Section
  1 .Description and Operation
  2 .Torque Converter
  3 .Transmission
  4 .Filter, Transmission Pump and Regulator Valve Assembly
  5 .Control Valve
  6 .Servicing Oil Supply Tubes
  7 .Servicing the Torque Converter and Transmission as a Unit After Repair
  8 .Installing Fiber Ring Gear to Engine Flywheel
  
  Chapter 2 TESTS AND TROUBLE SHOOTING, SPECIFICATIONS AND LUBRICATION, SPECIAL TOOLS
  Section
  1 .Tests and Trouble Shooting
  2 .Specifications and Lubrication
  3 .Special Tools
   
• Part 5
  REAR AXLE AND BRAKES
  
  Chapter 1 REAR AXLE AND BRAKES
  Section
  1 .Description and Operation
  2 .Adjustments
  3 .Overhaul Rear Axle Shaft Assembly
  4 .Overhaul Planetary Gear Assembly and Axle Housing
  5 .Overhaul Disc Brake Assembly
  6 .Overhaul Differential and Differential Lock Assembly
  7 .Overhaul Parking Brake Assembly
  8 .Overhaul Drive Pinion Assembly
  9 .Overhaul Brake Pedals and Linkage
  
  Chapter 2 SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Specifications
  2 .Special Tools
   
• Part 6
  STEERING AND FRONT AXLE
  
  Chapter 1 STEERING
  Section
  1 .Description and Operation
  2 .Component Removal and Installation
  3 .Component Overhaul
  
  Chapter 2 FRONT AXLE
  Section
  1 .Description
  2 .Toe-In Adjustment
  3 .Front Wheel Spindle Overhaul
  4 .Front Axle Overhaul
  
  Chapter 3 TROUBLE SHOOTING, SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Trouble Shooting
  2 .Specifications
  3 .Special Tools
   
• Part 8
  FORD 6500 AND 7500 COMPONENT REMOVAL
  
  Chapter 1 ENGINE REMOVAL AND INSTALLATION
  Section
  1 .Ford 6500
  2 .Ford 7500
  
  Chapter 2 TRANSMISSION REMOVAL AND INSTALLATION
  Section
  1 .Ford 6500
  2 .Ford 7500
  
  Chapter 3 REAR AXLE AND CENTER HOUSING REMOVAL AND INSTALLATION
  Section
  1 .Removing Rear Axle and Center Housing with Engine and Transmission Removed
  2 .Removing Rear Axle and Center Housing with Engine and Transmission Installed
  
  Chapter 4 SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Specifications
  2 .Special Tools
   
• Part 9
  FORD 6500 — LOADER-BACKHOE AND HYDRAULICS
  
  Chapter 1 DESCRIPTION AND OPERATION
  Section
  1 .General
  2 .Structural Members
  3 .Cylinders
  4 .Reservoir, Filter and Screen, and Oil Cooler
  5 .Pump, Hoses and Tubing, Valves
  
  Chapter 2 COMPONENT OVERHAUL
  Section
  1 .General
  2 .Hoses and Tubing
  3 .Reservoir, Filter and Screen, Oil Cooler
  4 .Structural Members
  5 .Cylinders
  6 .Valves
  7 .Pump
  
  Chapter 3 LUBRICATION AND MAINTENANCE
  Section
  1 .Lubrication and Maintenance
  
  Chapter 4 ADJUSTMENTS AND PRESSURE CHECKS
  Section
  1 .Mechanical Adjustments
  2 .Pressure Checks
  
  Chapter 5 TROUBLE SHOOTING
  Section
  1 .General
  2 .Backhoe Trouble Shooting
  3 .Loader Trouble Shooting
  
  Chapter 6 SPECIFICATIONS AND SPECIAL TOOLS
  Section
  1 .Specifications
  2 .Special Tools
   
• Part 9-A
  FORD 7500 — LOADER-BACKHOE AND HYDRAULICS
  
  Chapter 1 DESCRIPTION AND OPERATION
  Section
  1 .General
  2 .Structural Members
  3 .Cylinders
  4 .Reservoir, Filter and Screen, and Oil Cooler
  5 .Pump, Hoses and Tubing, Valves
  
  Chapter 2 COMPONENT OVERHAUL
  Section
  1 .General
  2 .Hoses and Tubing
  3 .Reservoir, Filter and Screen, Oil Cooler
  4 .Structural Members
  5 .Cylinders
  6 .Valves
  7 .Pump
  
  Chapter 3 LUBRICATION AND MAINTENANCE
  Section
  1 . Lubrication and Maintenance

 

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