Audi / VW / Porsche 3.0TDI 240HP-176KW 799671 810822 819968 Upgrade turbocharger

BMW 335D 535D 635D M57 HYBRID UPGRADE TURBOCHARGERS 
[STAGE 3] ~485bhp

Important !! This turbocharger is sold on exchange basis, so we would need your old turbocharger back.

We require deposit of £500 which is fully refundable once we get your old turbo.

Alternatively you can choose to send your turbo first or pick exchange on delivery by DHL.

We will contact you to arrange the details after the purchase.

This turbocharger was fully stripped, standard parts replaced with following upgraded parts:

  • Larger 79mm Lightweight billet compressor wheel + Upgraded design billet wheel for high pressure turbo
  • K27 lightweight 9blade high flow shaft wheel  [Original weight 285g,  9 blade high flow shaft weight 230g.]
  • CNC machined compressor cover & Exhaust
  • Large-pad stainless steel thrust pad & collar
  • 360° bronze thrust bearing ( Twin oil feed )
  • Step-gap high temperature oil seals
  • Balanced on ”TurboTechnics” VSR400 rig, to a higher than standard 180,000 rpm

In order to run our STAGE 3 hybrid turbocharger smoothly you would need certain mods to achieve best results and avoid any engine or turbocharger damage

To achieve best results and optimal boost and HP figures, You would need:

  • Bigger, front mount intercooler.
  • EGR & DPF delete or 3.5'' inch exhaust system
  • Custom ECU tune
  • R90 Fuel pump to reach 485bhp, Dual C4 pumps to reach 500bhp. Standard R70 pump rated to 440bhp

Other essential requirements while fitting STAGE 3 Falcon hybrid turbo:

  • New high quality oil and oil filter
  • New oil feed pipe
  • New gasket kit ( Provided with this turbo )

All work has to be carried by professional garage or qualified technician.

BMW 335 d (E90 / E91 / E92)
year built: from Jan 2006
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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BMW 535 d (E60 / E61)
year of construction: from March 2007
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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BMW 635 d (E63 / E64)
year of construction: from Sep 2007
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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BMW X3 30 sd (E83)
year of manufacture: from Sep 2006
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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BMW X5 3.0 sd (E70)
year of construction: from May 2007
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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BMW X6 35 dx (E71)
year of manufacture: from Jan 2008
Engine: M57D30TÜ2
Displacement: 2993 ccm
Power: 210 Kw
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Part numberComparison number
5326 970 0001
5326 971 0001
5326 988 0001

5326 970 0004
5326 971 0004
5326 988 0004

5439 970 0065
5439 971 0065
5439 988 0065

5439 970 0089
5439 971 0089
5439 988 0089
11657802587
11657802588
11657811404

1000 988 0013
1000 970 0013

About Us

Falcon Turbo Developments LTD was founded in 2016 after years of experience in engineering, CNC turning and turbocharger rebuild.

We started our business by providing local garages with reliable turbocharger repair, fast turnaround and after sales care. Taking feedback from our customers we were able to improve our processes, quality and variety of our products while maintaining fast turnaround times.

As a result of our own proprietary parts we have developed, our turbochargers are stronger and more reliable than the standard OEM turbochargers.

Using upgraded bearing systems for better lubrication and lightweight billet wheels and high flow shafts for better flow we can improve the performance of any standard turbocharger.

Our highly skilled operators using CNC machinery are able to increase the size of any turbocharger without changing external dimensions or shape for original fitment.

All orders must be paid in full prior to shipment. Payments are processed through eBay. We accept PayPal, and all major credit cards and debit cards. Please message us for details if needed.

Over the past 10 years, we have shipped products worldwide safely and efficiently. Our shipping prices and courier contracts are continuously reviewed to ensure we offer the most efficient delivery method.

Customs charges in your country:

You may be liable for import duties if your delivery address is outside the UK. They may be imposed once a shipment reaches your country and are beyond our control. It is your responsibility to pay any additional charges for customs clearance. Individual country customs policies vary. Please contact your local customs office for more information. Customs inspections may also apply to international shipments.

After your order has been accepted, we will do our best to deliver the goods as soon as possible. We will let you know as soon as possible if there is a delay with your order.

UK shipping usually arrives the next day, but please allow two to three days. You should receive an email from our carrier with tracking information once your order is being prepared for shipping if you provided us with an email address.

If you are aware of any order shortages or carrier damage, please notify our customer service department as soon as possible. We may not be able to help process your claim if more than five days have elapsed.

Please contact us in advance if you wish to return an item.

All returns must be packaged well, accompanied by a picture of the package and your name, address, order reference, as well as the reason for return. We cannot be responsible for damaged or undeliverable parcels. We will not be able to accept the return request in this case. Keep your proof of postage in case your carrier needs to make a claim.

Please, contact us if you have any problems with your order before opening a case or leaving negative feedback. Our team will do our best to resolve any issues.

Payment

  • In the case of cash sales payment becomes due upon the date of the invoice. The customer shall be liable to pay interest on any payment that is overdue at the base rate for the time being of Lloyds Bank plus 2 per cent.

Credit Account

  • Where it is agreed that a customer shall be allowed credit for a particular order Falcon Turbo Developments LTD (later as FTD LTD) will raise an invoice for goods supplied pursuant to that order. The customer shall pay the whole sum due under the invoice not later than 10 business days.

Exchange product

    Falcon Turbo Developments LTD will not accept old units for exchange unless they meet the following specifications
    • The unit must be complete and not dismantled in any way
    • The unit must not have suffered accidental or deliberate damage.

Surcharge

  • Where it is agreed at the time of sale that an old unit will form part of the consideration provided by the customer and the old unit is not provided by the customer to FTD LTD at the time of sale a surcharge shall be payable by the customer. Such surcharge shall be refunded by FTD LTD to the customer provided that the old unit which it is agreed will form part of the consideration is provided by the customer to FTD LTD within 14 days of the sale and provided that such old unit meets the specifications in clause 3 of these Terms and Conditions at the time it is so provided. If customer fails to return exchange unit in 14 days, turbocharger warranty will be voided and refund kept by seller.

Guarantee

  • In the event of products manufactured by FTD LTD prove defective during the period of guarantee owing to faulty material or workmanship, FTD LTD shall at its option either supply replacement product or repair such defective products free of charge. If suppliers official report, independent specialist report or any other official report states that turbocharger is not faulty or is faulty due to the installing or engine fault, additional charge for testing or other expenses must be covered by the buyer.
  • The period of guarantee is as specified on receipt, and is active from the date of invoice.
  • The guarantee is between FTD LTD and customer extending to the first end-user of the initial sale (“first end-user”). In the event that the first end-user sells the vehicle or engine to which the turbocharger provided by Turbocare24 is fitted the benefit of the unexpired part this guarantee does not automatically pass to the new owner.
  • FTD LTD shall not be liable under guarantee if the vehicle to which FTD LTD product is fitted is not properly serviced in accordance with the vehicle manufacturer’s recommendations.
  • FTD LTD shall not be liable under the guarantee if the Standard turbocharger supplied by them and/or the engine of the vehicle to which it is fitted is/are modified to increase power output.
  • 1 Stage 2 and 3 Hybrid turbos supplied by FTD LTD must be fitted and remapped and the same time by a proffesional tuning company on rolling road. Vehicle fitted with a hybrid turbo must not be driven before it is mapped, as it will raise exhaust gas temperature and damage turbo/engine.
  • 2 Hybrid turbos must be fitted with supporting mods and not exceed recommended specifications.
  • FTD LTD shall be liable under the guarantee only if the turbocharger is fitted by professional garage, which could prove their work and parts ordered by sales receipt.
  • Warranty doesn't cover turbocharger damage caused by foreign object impact from exhaust or air intake, oil starvation/contamination, overboost or excessive exhaust gas temperature and pressure.
  • FTD LTD turbocharger warranty report must be carefully studied and work should be carried according to advised information.
  • FTD LTD guarantee does not apply to turbochargers which are used for any form of racing.

Limitation of Liability

  • Save as expressly provided herein all representations, conditions, warranties and terms whether express or implied by common law, statute or otherwise, as to quality, condition or fitness for any purpose of the goods supplied by FTD LTD are excluded.
  • The receipt of information from the customer and the delivery by FTD LTD of the goods specified in any order does not in any way imply a term that the goods will be suitable for the purposes disclosed.
  • In no event shall FTD LTD be liable for any direct or indirect or consequential or other loss or damage of any kind, whether arising out of the contract of sale or the manufacture or fitting or use of goods supplied by them, or howsoever caused, nor for any diminution in the value of other property or components howsoever arising consequent upon or resulting from the use of FTD LTD products.
  • Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for the cost of labour in removing and refitting any turbocharger.
  • Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for loss of use or travel expenses.
  • Without prejudice to any of the foregoing, the liability of FTD LTD whether arising in contract or in negligence or otherwise shall not in any event include damages for loss of profit.
  • Without prejudice to any of the foregoing, the liability of FTD LTD on any claim for loss or liability arising out of or connected with any order, or manufacture, sale, delivery, resale or use of any goods covered by any such order (including loss or liability arising from breach of contract and/or negligence) shall in no case exceed the unit retail price (ex. VAT) of such goods or parts thereof involved in the claim.
  • Without prejudice to any of the foregoing, FTD LTD shall not be liable for personal injury or for damage caused to an engine or vehicle by a failed turbocharger where such turbocharger has been fitted to modified engine or if vehicle is used in any form of racing.
  • None of the above exclusions or restrictions of FTD LTD liability shall apply to any claim for death or personal injury resulting from their negligence

By making this purchase I confirm that I agree to all the above terms and conditions of sale.