This auctions is for: 3 pc foam set (Picture is symbolic only)

·         One sheet 2.5 Convoluted eggcrate for case lid

·         (1) sheet 1.0 inch case floor  + (1) 1.5 + .5 inch case mid section

·         This foam is new commercial grade high density esther polyurethane charcoal foam. Tear and abrasion resistant.

·         Need additional special pieces of foam? Please request our Special Foam order form

·         Mil Spec 2.2lb Closed cell polyethylene foam available...inquire

·         Speak your mind. Ask us your questions....

NOTE:  This auction is for 3 pc.  replacement foam set,  of Solid  Foam to fit Zero Halliburton 103 series 13x18 case, only.  Case is not included.

Regardless of the language you speak, there are no other Conclusions.

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Please....Do not leave negative feedback (nuetral is same as negative) or DSR rating below 5. Any bad feedback or DSR rating below 5 sincerely undercuts our ability to provide these absolutely incredible deals.

We desire all of our customers to be happy with their purchase. For any reason you are not satisfied, please contact us so we can correct it. 

   ALL ITEMS ARE in current stock and BRAND NEW

Beneficial advantages of Solid Foam … a practical discussion....Free knowledge-read on.

• Solid has much longer service life. Preferred for HD and reusable shippers
• Cavity can be cut much more exact, yielding tighter fit
• Cavity can be more complicated and intricate if required
• We utilize CO2 Lasers
• Enables very exact tolerances to be repeated on an unlimited basis. This service we offer to individuals and all manufacturers. Inquire

Tricks of the trade – working with solid foam

• Cutting foam is very easy. Long razor knife or bread knife, 8 inch or longer, does well
• Place item/items on first layer of foam to be cut. Trace item outline with sharpie marker/chalk Hint: templates for cutting can also be made from cardboard.
• Toothpicks and pins are useful removable markers for reference points
• Remove item, Trace second outline ¼ inch inside original outline, this will insure a proper amount of compression to secure your items in place.
• Leave 1 inch on all side & between items, for proper cushion protection.
• Remember items should fit snug. Goal is to hold items securely with an amount of compression, not loose. A great shortfall, of pick n pluck.
• Cut foam on your inner outline. Your wife or mom’s bread knife is great. Do not get caught.
• Use nice long smooth cut strokes for a clean edge. Sawing causes jagged edges.
• Cut from middle of outline into corners. Do corners last. You will achieve a much better defined corner, with fewer overcuts.
• Retain the cutout piece. You may well need it again, at later date.
• Repeat if there is a 2^nd or 3^rd layer. Cardboard templates really come in handy here.

Advanced Foam Techniques

• Layers can be glued together for superior protection and durability (use 3m Hi Strength 90 spray adhesive, hot glue gun, Quick Grip Adhesive, or clear rubber based cement)
• Modifying/repair:  can be achieved by addition or subtraction of foam. Remember you kept your foam cutouts, right? That is you material to draw upon.

Types of case Foam Available …technical discussion

• Pick N Pluck Foam: (Open cell)   Easy do it yourself system comprised of pres-cored, diced foam. It is also the softest, loosest fitting. Has the shortest life expectancy (several years depending on use) also ultimately gets brittle and crumbles. Also absorbs and depending can be a growth medium & harbors. Unacceptable for Medical EMS. Good for amateur or beginner perhaps.
• Solid Foam: (open cell) offers much more support, is also available in stiffer heavier weights, vast advantages over pick n pluck. I f those are advantages you need. Most need these, realizing this later in the game.
• Closed Cell Solid: Strongest, Easy to work with, Most sanitary and can actually be washed in the dishwasher. Best suited for EMS Medical and electronics (no static current) Longest life expectancy

Case Appearance restoration

• Most scuffs and stains can be removed quickly with household cleaner and a soft sponge. Do not use any type of brush that will scratch the surface.
• Hint: magic marker and glue residue usually can be removed using acetone. Caution wipe on with paper towel. Remove & rinse immediately. Seriously!!! Try small area first. This is drastic last resort.
• Want your case to shine like it was new again? Clean the case, Maybe even light pressure wash. Dry, 3-4 coats of ArmorAll. Must dry between coats. Seals up the porous surfaces and restores smooth gloss, literally.
• Install engraved nameplates & lid decals, perhaps other signage as necessary for the usage of the case. Contact us; we can make anything you need.

Advanced Case Modifications. Electronic Control Panels with mounting

• We supply panel mounting frames and panels for the majority for the Pelican Product line of cases. We manufacture them ourselves. Inquire as to your needs and quantities required, customs colors, engraving and cutouts as well.
• How to glue quick mounts or fixtures to the actual case itself. Pelican is Polypropylene others are ABS plastic construction.
• Use 3m product – Scotch Weld DP8005 or DP8010
• Must be allowed to cure for 24 hours – mandatory.

Have a Case other than Pelican? ….  Perhaps we can help

• Contact us with what you have, interior dimensions etc. Need Foam, What type? Need engraved Nameplates? Need lid organizers? TSA Locks? Can also be engraved….we may be able to help
• Need Foam for Storm, Hardigg, or Starlight?  Contact us.