Model DD 800 CR – 8 Cylinder Multipurpose Diesel Fuel Injection Pump, Common Rail Injectors and Pumps, & EDC / Electronic VE Pump Testing Bench / Stand - With 2 independent motors and drives for 2 operators to work simultaneously on the bench

Comes complete with all computer hardware and test bench software's. Also includes test plans for various common rail injectors and pumps of all makes.  

Description & Application:-

       The DD 800 CR is a 2 in 1 time saving multipurpose test bench capable of accurately testing all types of diesel fuel injection pumps and injectors. Starting right from 2 cylinder pumps up to 8 cylinders, it can test all kinds of diesel fuel injection pumps as well as injectors listed below:-

1.     Common rail diesel / CRDI Injectors, Pumps and Fuel rails of Bosch, Delphi, Denso and Siemens make. (Injectors both of solenoid and Piezo technology can be tested)

2.     EDC / Electronic VE pumps such as Bosch VP Series – VP 36, VP 37 etc.

3.     Bosch Distributor V.E. Pumps and other rotary pumps.

4.     Inline pumps of all types including ‘P’ type pumps.   

5.     All types of Lucas / Delphi Rotary pumps including ‘DPC’.

      Note: The DD 800 CR has two independent work stations each with its own independent motor and drive so that 2 operators can work on the bench simultaneously. 

      - One side comes with a 7.5 HP main motor and electronic drive and is used for testing conventional diesel pumps like inline, rotary etc. as well as EDC / electronic VE pumps up to 8 cylinders. 

      - The other side is dedicated for use in testing of Common rail injectors and pumps of all makes and comes with a 5 HP main motor, electronic drive and properly shielded work area for operator safety. 

AG Precision Test Benches Quality, Benefits and Features:- 

·         All our Diesel FIP test benches are assembled using the best quality inputs of internationally renowned brands such as:- ABB Motors, Schneider AC Frequency / Electronic Drives, Schneider / Cutler Hammer / L&T Switch Gears, Fenner / Gates Belts and Pulleys, Dowty Gear Pumps, Borosilicate Glass Burettes, Japanese Taper Roller Bearings, Special High Voltage Protection Device with Torque Multipliers for AC Drives, Pump mounting bed is made all out of Steel, Gear Box Gears are Hard and Ground, special alloy steel, two speeds with neutral position. Hence ensuring excellent quality, maintenance free and highly precise operation. Our benches have been running at workshops world over for more than 25 - 30 years without any issues.  

·         AG Precision test benches are very quiet in operation without much vibration.

·         All models have high effective driving torque even at low speeds, they provide maximum measurement accuracy for setting of right or left hand driven fuel injection pumps.

·         Our test benches have good even running characteristics, provide exact speed control, high driving power, high torque and have a stiff non – distorting bed, hence guaranteeing precise and accurate adjustment of pumps, governors, timing devices, etc.

·         Have robust electronic controls with touch button control panel.

·         Easy to read micro processor based digital display electronic tachometer with built in self check and stroke counting (100 – 1200) which can be preset with display of stroke time in fractions of a second.

·         Rugged construction and user friendly design.

·         Speed range is between 0 – 6000 RPM (Depending upon the model ordered)

·         Swiveling (180 degrees) injector console with 6, 8 or 12 measuring points.

·         Hard and ground Gear Box made out of alloy steel, which has a life span of about 35 years. Two speeds with neutral position.

·         High pressure phasing and oil supply with a soundless gear pump driven by an independent motor.

·         All models come fitted with - 1. Low pressure gauge 2. High pressure gauge 3. Cam box pressure gauge 4. Transfer pressure gauge (for Rotary and VE pumps) and 5. MPC pressure gauge.  

Test Bench Specifications:-

·        No. of cylinders: 8

·        Drives: 7.5 HP and 5 HP AC Frequency / Electronic drives (Make: Schneider Electric)

·        Main Motors: 7.5 HP one one side and 5 HP on the other (Make: ABB)

·        RPM: Variable from 0 – 5000 RPM on both sides

·        Pressure Gauges: Digital and Analog.

·        Fuel Supply Motor: 1 HP each.

·        Test bench comes fitted with the CRTK 7000 test bench kit for common rail testing. The kit includes 1. Bosch CP1 common rail pump along with a foundation suitable for all types of Common rail pumps and a suitable coupling, 2. Bosch fuel rail fitted with a pressure sensor and fuel rail pressure control valve / solenoid / DRV, 3. CRT 7000 electronic simulator for driving common rail injectors, pumps and fuel rail, 4. All high pressure pipes, rail return pipe, injector output delivery and return adaptors, all electrical couplers for different kinds of common rail injectors / pumps of Bosch, Delphi, Denso and Siemens make, and all other necessary accessories for Common rail testing. 

-    Test Bench also comes fitted with the EDC 1100 Simulator for driving and testing of Electronic diesel control / EDC electronic VE pumps such as the Bosch VP series pumps – VP 36, VP 37 etc. 

·        Pressure developed in the system while Common rail testing can be regulated from 0 – 2000 BAR, as the user desires.

·        The testing area of the test bench for Common rail testing is well shielded with an unbreakable transparent acrylic shielding, which can be opened / closed when desired. This is for the safety and protection of the operators when observing spray pattern / performing other CR injector and pump tests etc. as the pressures involved in CR testing are very high.

·        Comes fitted with all pressure gauges and necessary standard accessories. Also some special accessories are available at an extra cost. The standard accessories supplied free of cost along with the bench are:- 

        1. Bracket for flange mounted inline VE / Rotary pumps, 2. Quick Action clamp for base mounted inline pumps, 3. Set of 8 Master Test Injectors, 4.  Set of 8 High pressure pipes (M14 / M14 Nuts) + Set of 8 High pressure pipes (M14 / M12 Nuts), 5. Two setting Blocks for A and B types of pumps, 6. Set of graduated glass test tubes / Burettes (Borosil), 7. Two perforated trays for keeping tools, One Phasing Bar and One Machine Lamp, 8. One Backlash free flexible coupling, 9. Digital Temperature Indicator, 10. Manifold pressure compensator (M.P.C.) for testing leakage and functional tests of diaphragm fitted in pumps of turbo powered engines, 11. D.C. Power source 12 V / 24 V for testing solenoid switches.  12. Allen keys set
 

·        Power Supply: Customizable according to Customer requirement. ( 220 / 240 V, Single phase OR 380 / 415 / 440 / 480 V, 3 Phase, 50 / 60 Hz)

·        Color: Choice of two colors available:-

     a.     Blue with White trim  OR   b.  Green with black trim (As shown in images above)

·        Diesel Fuel Tanks Capacities: 50 and 25 Liters

·        Dimensions: L X W X H - 190 X 85 X 175 (In centimeters / cm) (Approx.)

·        Net Weight: 700 KG (Approx.)

·        Gross Weight (With Wooden packaging): 850 KG (Approx.)

·        Comes complete with all Operation manuals, CR Injector and pump test data / plans and excellent presentations and information files on Common rail technology and repair. 

Note: Customization's are possible to the test bench if you desire, kindly feel free to discuss in case you want any.